Electrolyte Flow Channel Layout for Uniform Electrode Humidity

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Solution Overview

Problem

Existing energy storage devices face challenges in achieving uniform humidity distribution within the electrode assembly, which can affect the performance and efficiency of the device.

Innovation Solution

The energy storage device incorporates a specific design featuring a housing with an opening for electrolyte, an electrode assembly, a top cover with a liquid injection hole, and a lower plastic member with bosses and a notch. This configuration creates a flow channel for the electrolyte, ensuring it flows uniformly to the electrode assembly through the insulating adhesive sheet and connecting plate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrolyte is filled into the housing, then the energy storage device can operate, but the humidity distribution within the electrode assembly becomes non-uniform

Engineering Contradiction:
Improveoperational capabilityVSAvoidhumidity uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent divides the electrolyte filling process into multiple flow channels created by the notches on the bosses. Instead of a single filling path, the electrolyte is distributed through multiple channels (first flow channel, second flow channel, etc.) that lead to different regions of the electrode assembly, ensuring uniform humidity distribution while maintaining operational capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The notches are strategically positioned on the bosses at specific locations within the housing to create localized flow channels. This ensures that electrolyte is delivered to specific regions of the electrode assembly that require it, achieving local humidity uniformity while maintaining overall device operation

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances the flow rate and uniformity of the electrolyte to the electrode assembly, improving the humidity distribution and overall performance of the energy storage device.

Implementation Method 1

the insulating adhesive sheet, the connecting plate and the edge enclose to form a first flow channel for the electrolyte, and the electrolyte is injected through the liquid injection hole and flows towards the electrode assembly through the first flow channel

Methodology Applied
Scientific EffectFluid flow through enclosed channel:

Data Source

PatentEP4369482B1Energy storage device and electrical apparatus
Publication Date: 2025.04.30 HITHIUM TECH HK LTD
  • EP4369482B1 patent drawingFigure 1~3
  • EP4369482B1 patent drawingFigure 4~7
  • EP4369482B1 patent drawingFigure 8~10

AI summary

The present disclosure discloses an energy storage device and electrical appliance. The energy storage device includes a housing (140), an electrode assembly (130), a top cover (111), a lower plastic member (112), a connecting plate (120, 121, 122) and an insulating adhesive sheet (151), wherein the housing (140) is provided with an opening; the electrode assembly (130) is accommodated in the housing (140); the top cover (111) covers the opening and is provided with a liquid injection hole (1170); the lower plastic member (112) is arranged on a side of the top cover (111) close to the electrode assembly (130), and has an liquid injection hole (1170), and the through hole (1180) is in communication with the liquid injection hole (1170); the connecting plate (120, 121, 122) is arranged on a side of the lower plastic member (112) towards the electrode assembly (130); the insulating adhesive sheet (151) is attached to a side of the connecting plate (120, 121, 122) towards the electrode assembly (130) and covers the connecting plate (120, 121, 122) and the through hole (1180).