Redox Flow Battery Hydrogen Rebalancing for Charge and pH Balance

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Solution Overview

Problem

Conventional redox flow batteries face issues with electrolyte state of charge imbalance due to hydrogen generation, leading to decreased battery capacity and stability problems, as existing rebalancing methods employ complex and costly electrochemical systems.

Innovation Solution

A method involving directing hydrogen gas generated at the negative electrode to a catalyst surface, where it reacts with the positive electrolyte containing a metal ion, balancing the electrolyte state of charge and pH, using a catalyst such as graphite or precious metal-based catalysts to facilitate the reaction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrochemical rebalancing cells are used to convert hydrogen gas back to protons, then electrolyte state of charge imbalance is corrected, but system complexity and manufacturing cost increase

Engineering Contradiction:
Improveelectrolyte state of charge balanceVSAvoidrebalancing system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the rebalancing function from a separate complex electrochemical cell and integrates it into the existing fuel cell stack. The fuel cell's electrochemical reactions are utilized to simultaneously generate electricity and perform electrolyte rebalancing, eliminating the need for dedicated rebalancing equipment.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The fuel cell system is designed to perform multiple functions: electricity generation through electrochemical reactions and electrolyte rebalancing through the same electrochemical process. The electrochemical cell serves both as a power source and a rebalancing mechanism, reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Stability of the object's composition

If electrochemical rebalancing cells are deployed, then electrolyte pH stability is maintained, but operational cost and system complexity increase

Engineering Contradiction:
Improveelectrolyte pH stabilityVSAvoidsystem manufacturing cost
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The fuel cell system performs self-service by using its own electrochemical reactions to maintain electrolyte pH stability. The rebalancing process utilizes the fuel cell's operational reactions, eliminating the need for external pH control systems and reducing manufacturing costs.

Inventive Principle:
Principle #25Self-service

3Productivity

If hydrogen gas is allowed to accumulate from side reactions, then battery capacity decreases due to electrolyte imbalance, but implementing rebalancing systems increases complexity

Engineering Contradiction:
Improvebattery capacityVSAvoidrebalancing system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent converts the harmful effect of hydrogen gas accumulation into a beneficial process. The hydrogen gas produced during normal fuel cell operation is utilized as a reactant in the electrochemical rebalancing reaction, transforming a capacity-reducing side effect into a useful rebalancing mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively rebalances the electrolytes, maintaining a stable state of charge and pH, thereby enhancing the efficiency and capacity of redox flow batteries without the need for complex and costly auxiliary cells.

Implementation Method 1

chemically reducing the metal ion by the hydrogen gas at the catalyst surface

Methodology Applied
Scientific EffectChemical reduction: Reduction

Implementation Method 2

fluidly contacting the hydrogen gas with the positive electrolyte comprising a metal ion at the catalyst surface

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS11888201B2Methods and system for rebalancing electrolytes in a redox flow battery system
Publication Date: 2024.01.30 ESS TECH INC
  • US11888201B2 patent drawing
  • US11888201B2 patent drawing
  • US11888201B2 patent drawing

AI summary

A method of rebalancing electrolytes in a redox flow battery system comprises directing hydrogen gas generated on the negative side of the redox flow battery system to a catalyst surface, and fluidly contacting the hydrogen gas with an electrolyte comprising a metal ion at the catalyst surface, wherein the metal ion is chemically reduced by the hydrogen gas at the catalyst surface, and a state of charge of the electrolyte and pH of the electrolyte remain substantially balanced.