Electrolyte Membrane Antioxidant Complex for Durable Ion Conduction

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Solution Overview

Problem

Conventional polymer electrolyte membrane fuel cells face durability issues due to chemical degradation caused by hydrogen peroxide and oxygen radicals, which can be exacerbated by the addition of platinum, leading to reduced hydrogen ion conductivity and increased risk of electrical shorts.

Innovation Solution

An electrolyte membrane with a complex structure, including a support with titanium nitride and oxide, loaded with a primary antioxidant for radical scavenging and a secondary antioxidant for hydrogen peroxide decomposition, dispersed in an ionomer to enhance chemical durability and hydrogen ion conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If platinum is added to the electrolyte membrane to improve chemical durability, then the membrane's resistance to radical attack is improved, but the hydrogen ion conductivity decreases and the risk of electrical shorts increases

Engineering Contradiction:
Improvechemical durabilityVSAvoidhydrogen ion conductivity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent extracts the harmful function of platinum (converting hydrogen peroxide to radicals and causing electrical shorts) while retaining the beneficial function (decomposing hydrogen peroxide). This is achieved by replacing platinum with a non-conductive antioxidant system that performs hydrogen peroxide decomposition without the side effects of electrical conductivity and radical generation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses alternative antioxidants (such as manganese-based oxides, iron-based oxides, or organic antioxidants) that are less expensive and do not suffer from the durability issues of platinum. These materials can be replaced or regenerated without causing electrical shorts, effectively treating the antioxidant function as a consumable rather than a permanent structural component.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If excessive platinum is loaded to improve chemical durability, then the membrane's resistance to degradation is enhanced, but electrical shorts occur due to high electrical conductivity

Engineering Contradiction:
Improvechemical durabilityVSAvoidelectrical shorts
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent removes the harmful electrical conductivity property from the antioxidant system by replacing conductive platinum with non-conductive alternative antioxidants. This extraction of the harmful function while retaining the beneficial hydrogen peroxide decomposition capability prevents electrical shorts while maintaining chemical durability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces non-conductive antioxidant materials as intermediaries to perform the hydrogen peroxide decomposition function that was previously performed by platinum. These intermediary materials (such as metal oxides or organic antioxidants) mediate the decomposition reaction without introducing electrical conductivity, thus preventing electrical shorts.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If antioxidants are added to mitigate chemical degradation, then the membrane's chemical durability is improved, but the hydrogen ion conductivity is reduced

Engineering Contradiction:
Improvechemical durabilityVSAvoidhydrogen ion conductivity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent optimizes the parameters of the antioxidant system, including selecting antioxidants with appropriate particle sizes, controlling loading amounts within specific ranges, and choosing materials with complementary properties. By carefully adjusting these parameters, the patent achieves a balance where chemical durability is improved while minimizing the impact on hydrogen ion conductivity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite antioxidant systems combining multiple types of antioxidants (e.g., metal oxides with organic antioxidants, or multiple metal oxides with different functions) to achieve synergistic effects. This composite approach allows the system to provide both chemical durability and maintain hydrogen ion conductivity by distributing the antioxidant function across multiple materials with complementary properties.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The membrane achieves improved chemical durability and hydrogen ion conductivity, maintaining performance without the risks associated with excessive platinum loading, such as electrical shorts and reduced conductivity.

Implementation Method 1

a primary antioxidant loaded on the support and having radical scavenging ability

Methodology Applied
Scientific EffectRadical scavenging: Oxidation

Implementation Method 2

a secondary antioxidant loaded on the support and having hydrogen peroxide decomposition activity

Methodology Applied
Scientific EffectHydrogen peroxide decomposition: Decomposition (biological)

Implementation Method 3

an ionomer having hydrogen ion conductivity

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS11749816B2Highly durable electrolyte membrane having improved ion conductivity and production method therefor
Publication Date: 2023.09.05 HYUNDAI MOTOR CO LTD
  • US11749816B2 patent drawing
  • US11749816B2 patent drawing
  • US11749816B2 patent drawing

AI summary

Disclosed are a highly durable electrolyte membrane having improved ion conductivity and a method of producing the same. The electrolyte membrane may include an ionomer having hydrogen ion conductivity and a complex dispersed in the ionomer. The complex may include: a support; a primary antioxidant loaded on the support and having radical scavenging ability; and a secondary antioxidant loaded on the support and having peroxide decomposition activity.