Electrolyte Pipeline Layout for Continuous Electrode Immersion

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Solution Overview

Problem

In existing energy-storage devices, such as battery cells, the immersion of electrode assemblies in electrolyte is incomplete due to electrolyte level reduction during charging and discharging, affecting performance and shortening the service life.

Innovation Solution

An electrolyte pipeline system is integrated into the energy-storage device to maintain continuous immersion of electrode assemblies by utilizing pressure differences to ensure electrolyte flow and distribution, ensuring full immersion and preventing performance degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrode assemblies are immersed in electrolyte to ensure normal operation, then the energy-storage device can function properly, but the electrolyte level decreases during charging and discharging, causing incomplete immersion of electrode assemblies

Engineering Contradiction:
Improvenormal operation of energy-storage deviceVSAvoidelectrolyte level
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent introduces a movable displacement plate that can dynamically adjust its position to compensate for electrolyte level changes. The displacement plate moves upward as electrolyte is consumed during charging and discharging, maintaining continuous contact with the electrode assembly and ensuring complete immersion throughout the operational cycle.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The displacement plate is designed to move automatically based on electrolyte level changes without requiring external control systems. As the electrolyte level drops, the displacement plate rises accordingly, and when electrolyte is replenished, the plate descends, creating a self-regulating mechanism that maintains proper immersion.

Inventive Principle:
Principle #25Self-service

2Productivity

If electrolyte level decreases during charging and discharging, then the energy-storage device operates, but part of the electrode assembly cannot be immersed in electrolyte, affecting performance

Engineering Contradiction:
Improvecharging and discharging operationVSAvoidelectrode assembly performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The movable displacement plate dynamically adjusts its height to match electrolyte level changes during charging and discharging operations. This dynamic adjustment ensures that the electrode assembly remains fully immersed in electrolyte throughout the entire operational cycle, preventing performance degradation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The displacement plate acts as an intermediary element between the electrode assembly and the housing. It compensates for electrolyte level fluctuations by moving vertically, thereby maintaining the necessary immersion depth of the electrode assembly without requiring additional electrolyte or modifying the electrode structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Duration of action of moving object

If electrolyte level decreases, then charging and discharging can proceed, but the service life of the energy-storage device is shortened

Engineering Contradiction:
Improvecharging and discharging cyclesVSAvoidservice life of energy-storage device
Core Design Contradiction:
Duration of action of moving objectVSDuration of action of stationary object

Solution Approach 1:

The movable displacement plate continuously adapts to electrolyte level changes over extended operational periods. By maintaining proper immersion depth throughout numerous charging and discharging cycles, the system prevents electrode damage and electrolyte depletion, thereby extending the overall service life of the energy-storage device.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The displacement plate provides preventive protection by maintaining electrode immersion before complete electrolyte depletion can occur. This proactive mechanism prevents damage to the electrode assembly and other critical components, cushioning against failures that would otherwise shorten the device's service life.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution maintains consistent electrolyte immersion, thereby prolonging the service life of the energy-storage device and preserving electrode assembly performance.

Implementation Method 1

utilizing pressure differences to ensure electrolyte flow and distribution

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Data Source

PatentEP4485641B1Energy-storage device and electricity-consumption apparatus
Publication Date: 2026.03.18 HITHIUM TECH HK LTD
  • EP4485641B1 patent drawingFigure 1~2
  • EP4485641B1 patent drawingFigure 3~4
  • EP4485641B1 patent drawingFigure 5~6

AI summary

An energy-storage device is provided in the disclosure. The energy-storage device includes an electrode assembly and a housing assembly. The housing assembly includes a housing and an electrolyte pipeline. The electrolyte pipeline and the electrode assembly are both mounted inside the housing. The electrolyte pipeline is located between the electrode assembly and the housing and includes an electrolyte inlet pipe and an electrolyte outlet pipe. The electrolyte inlet pipe is located at one side of the electrode assembly and in communication with an interior of the housing. The electrolyte outlet pipe is fixedly mounted to and in communication with the electrolyte inlet pipe. The electrolyte outlet pipe defines multiple electrolyte outlet holes that are arranged at intervals in sequence.