Non-Aqueous Electrolyte Purification Using Weak-Base Anion Resin

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Solution Overview

Problem

Existing methods for removing acidic impurities like hydrogen fluoride from non-aqueous electrolytic solutions used in lithium-ion batteries are ineffective due to quaternization reactions that modify the anion exchange resin, leading to non-selective adsorption of other components.

Innovation Solution

An apparatus and method utilizing a weakly basic anion exchange resin with a styrene-based substrate and a tertiary amino group, specifically designed to pass an alkali metal salt electrolyte-containing solution through an ion exchange unit, effectively removing acidic impurities while preventing quaternization reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a weakly basic anion exchange resin is used to remove acidic impurities from non-aqueous electrolytic solution, then acidic impurity removal capability is improved, but the resin undergoes quaternization reaction that modifies the tertiary amino group, leading to non-selective adsorption of other components

Engineering Contradiction:
Improveacidic impurity removal capabilityVSAvoidselective adsorption performance
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent changes the chemical structure parameters of the anion exchange resin by specifying a quaternary ammonium group with a specific structure (where R1-R6 are specific hydrocarbon groups) instead of a tertiary amino group. This structural parameter change prevents the quaternization reaction while maintaining anion exchange capability, thereby resolving the contradiction between acidic impurity removal and selective adsorption performance.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If the anion exchange resin undergoes quaternization reaction, then adsorptive properties are improved, but it becomes difficult to selectively remove acidic impurities

Engineering Contradiction:
Improveadsorptive capacityVSAvoidselectivity of acid removal
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent specifies precise structural parameters for the quaternary ammonium group (with R1-R6 being specific hydrocarbon groups having 1-6 carbon atoms) to optimize the balance between adsorptive capacity and selectivity. By controlling these structural parameters, the resin achieves sufficient adsorptive capacity while maintaining high selectivity for acidic impurities over other components like LiPF6.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional anion exchange resin is used, then purification treatment can be performed, but target quality of electrolytic solution cannot be achieved due to non-selective adsorption

Engineering Contradiction:
Improvepurification treatment capabilityVSAvoidelectrolytic solution quality
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent changes the functional group parameter from tertiary amino to quaternary ammonium with specific hydrocarbon substituents (R1-R6). This parameter change enables the resin to maintain stable chemical properties during purification treatment while achieving the target quality of electrolytic solution by selectively removing acidic impurities without non-selective adsorption of other components.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables easy purification of non-aqueous electrolytic solutions by effectively removing acidic impurities like hydrogen fluoride, thereby maintaining the quality of the electrolytic solution for lithium-ion batteries.

Implementation Method 1

an ion exchange unit accommodating a weakly basic anion exchange resin through which an alkali metal salt electrolyte-containing solution having the alkali metal salt electrolyte dispersed in an carbonate ester is passed to obtain the non-aqueous electrolytic solution

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 2

a method of bringing an electrolytic solution for a lithium ion battery into contact with a weakly basic anion exchange resin that contains an anion exchange group having a tertiary amine structure (tertiary amino group)

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS12243984B2Apparatus for producing non-aqueous electrolytic solution and method for producing non-aqueous electrolytic solution
Publication Date: 2025.03.04 ORGANO CORP
  • US12243984B2 patent drawing
  • US12243984B2 patent drawing
  • US12243984B2 patent drawing

AI summary

Provided is an apparatus for producing a non-aqueous electrolytic solution capable of easily performing purification treatment by removal of acidic impurities such as hydrogen fluoride contained in a non-aqueous electrolytic solution.The apparatus for producing a non-aqueous electrolytic solution comprises an ion exchange unit accommodating a weakly basic anion exchange resin through which an alkali metal salt electrolyte-containing solution having the alkali metal salt electrolyte dispersed in an carbonate ester is passed to obtain the non-aqueous electrolytic solution, wherein the weakly basic anion exchange resin has a styrene-based resin as substrate and an amino group as weakly basic anion exchange group.