Electrolyte Resistance Feedback for Precise Thermal Regulation

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Solution Overview

Problem

Existing methods for thermally regulating solid or polymer electrolytes in electrochemical devices are inefficient, inaccurate, and costly, leading to undesirable temperature deviations that affect the performance of electrochemical sensors and fuel cells.

Innovation Solution

A system and method using sinusoidal voltage or current signals at predetermined frequencies to measure and control the resistance of the electrolyte, adjusting heating power based on resistance thresholds to maintain optimal temperature within a defined range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a temperature sensor is integrated to take outside temperature into account in determining heating power, then temperature regulation accuracy is improved, but device cost and complexity increase

Engineering Contradiction:
Improvetemperature regulation accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses electrical resistance as an intermediary parameter to indirectly measure temperature. Instead of directly measuring temperature with a temperature sensor, the system measures the electrolyte's electrical resistance which varies with temperature, and uses this resistance information to control heating power. This intermediary approach achieves temperature regulation without adding temperature sensing complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the thermal measurement system (temperature sensor) with an electrical measurement system (resistance measurement). By substituting the mechanical/thermal sensing approach with an electrical measurement approach using existing electrodes and measurement circuits, the system achieves temperature monitoring capability without additional sensing hardware.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stability of the object's composition

If heating power is increased to maintain electrolyte temperature, then temperature stability is improved, but energy consumption increases

Engineering Contradiction:
Improvetemperature stabilityVSAvoidenergy consumption
Core Design Contradiction:
Stability of the object's compositionVSUse of energy by moving object

Solution Approach 1:

The patent implements a feedback control system where the measured electrical resistance is continuously compared to a reference resistance value. Based on the resistance deviation (which indicates temperature deviation), the heating power is dynamically adjusted. When resistance increases (temperature decreases), heating power increases; when resistance decreases (temperature increases), heating power decreases. This feedback mechanism maintains temperature stability while minimizing energy consumption by applying heat only when necessary.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The heating power is made dynamic rather than static. The system continuously adapts the heating power level based on real-time resistance measurements, allowing the heating element to operate at varying power levels to match the actual thermal requirements, thereby improving energy efficiency while maintaining temperature stability.

Inventive Principle:
Principle #15Dynamics

3Power

If resistive heating circuit is used to heat electrolyte, then heating effectiveness is improved, but temperature control precision deteriorates due to heat losses varying with outside air temperature

Engineering Contradiction:
Improveheating effectivenessVSAvoidtemperature control precision
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The system uses feedback control to compensate for variable heat losses. By continuously monitoring the electrical resistance (which reflects temperature) and adjusting heating power accordingly, the system counteracts the effect of outside air temperature variations on heat loss, maintaining precise temperature control despite changing environmental conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The electrolyte's own electrical resistance serves as the temperature indicator. The system uses the inherent property of the electrolyte (its resistance varying with temperature) to provide self-diagnosis of its thermal state, eliminating the need for separate temperature sensing and enabling precise temperature control through self-monitoring.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Accurately and reliably maintains the electrolyte temperature within an optimal range, enhancing the performance of electrochemical devices by simplifying temperature control without the need for additional sensors, thus improving measurement accuracy and power generation.

Implementation Method 1

heating is traditionally carried out by a resistive circuit connected in contact with one face of the electrolyte

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

determine at least one resistance measurement of the electrolyte at said reference frequency from the sinusoidal voltage signal and the sinusoidal current signal

Methodology Applied
Scientific EffectElectrical resistance measurement: Electrical Resistance

Implementation Method 3

control device being configured to: determine at least one resistance measurement of the electrolyte at said reference frequency from the sinusoidal voltage signal and the sinusoidal current signal, compare the resistance measurement to a predetermined minimum threshold at said reference frequency and corresponding to a maximum acceptable temperature of the electrolyte

Methodology Applied
Scientific EffectThermal regulation:

Data Source

PatentUS20260005273A1System and method for thermally regulating a solid or polymer electrolyte in an electrochemical device
Publication Date: 2026.01.01 ELLONA
  • US20260005273A1 patent drawing
  • US20260005273A1 patent drawing
  • US20260005273A1 patent drawing

AI summary

The invention relates to a thermal regulation system, comprising:—an electrochemical device comprising two electrodes and a solid or polymer electrolyte,—a heating element configured to heat the electrolyte,—a control device configured to control the heating power of the heating element, and—a measurement device configured to apply, between the electrodes, a sinusoidal voltage signal having a predetermined reference frequency and to measure, in response, a sinusoidal intensity signal, the control device being configured to determine a measure of resistance of the electrolyte, and, if the measure of resistance is below a predetermined minimum threshold corresponding to a maximum acceptable temperature of the electrolyte , decrease the value of the heating power of the heating element.