Non-Aqueous Electrolyte for Thin-Collector Secondary Batteries

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Solution Overview

Problem

Current secondary batteries face challenges in achieving low cost, high energy density, high power performance, good processing performance, and high safety performance due to the limitations of thinning the aluminum foil collector, which increases internal resistance, heat production, and deteriorates the positive electrode plate's strength and processing performance.

Innovation Solution

A secondary battery design incorporating a thinned positive electrode collector with a specific non-aqueous electrolyte composition, including a compound with fluorine atoms, lithium salts, and cyclic carbonate, which controls the content and thickness of the collector and active material layer to optimize elongation, compaction density, and interface film formation, reducing internal resistance and enhancing lithium ion transport.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the aluminum foil collector is thinned to reduce cost and improve energy density, then the cost decreases and energy density increases, but the internal resistance increases and power performance deteriorates

Engineering Contradiction:
Improveenergy densityVSAvoidpower performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the non-aqueous electrolyte by introducing a specific cyclic carboxylate compound ( Formula 1) with controlled content ratio (5-50 mass%), thereby modifying the electrolyte's chemical properties to reduce internal resistance and improve power performance while maintaining the thinned collector structure

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system by combining the cyclic carboxylate compound (Formula 1) with conventional electrolyte components (cyclic carbonate, chain carbonate, lithium salt), forming a multi-component composite that synergistically improves both energy density and power performance

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If the aluminum foil collector is thinned to reduce cost and improve energy density, then the cost decreases and energy density increases, but heat production increases and safety performance deteriorates

Engineering Contradiction:
Improveenergy densityVSAvoidheat production
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent modifies the electrolyte's thermal properties by adding the cyclic carboxylate compound (Formula 1), which changes the chemical composition parameters to reduce heat generation during battery operation, thereby improving safety performance while maintaining high energy density

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If the aluminum foil collector is thinned to improve energy density, then the energy density increases, but the processing performance deteriorates and strip breakage occurs

Engineering Contradiction:
Improveenergy densityVSAvoidprocessing performance
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent changes the chemical composition of the electrolyte by introducing the cyclic carboxylate compound (Formula 1), which modifies the interfacial properties between the collector and electrolyte, thereby improving the processing performance and reducing strip breakage during manufacturing while maintaining the thinned collector structure

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables secondary batteries to simultaneously achieve low cost, high energy density, high power performance, good processing performance, and high safety performance by controlling the electrolyte composition and collector properties, thereby addressing the issues of internal resistance and heat production.

Implementation Method 1

the non-aqueous electrolyte comprises a compound shown in Formula 1... the positive electrode collector has an elongation at break of Q %, the positive active material layer has a compaction density of P g/cm3, and the secondary battery satisfies: A1/H is from 0.0015 to 0.20, Q+A1 is from 1 to 4 and P/A1 is from 2 to 340

Methodology Applied
Scientific EffectIon transport: Electrolysis

Data Source

PatentUS20230411693A1Non-aqueous electrolyte and secondary battery, battery module, battery pack and electrical device containing the same
Publication Date: 2023.12.21 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20230411693A1 patent drawing
  • US20230411693A1 patent drawing
  • US20230411693A1 patent drawing

AI summary

A secondary battery includes a positive electrode plate and a non-aqueous electrolyte. The non-aqueous electrolyte includes a compound shown in Formula 1. Based on a total mass of the non-aqueous electrolyte, the compound shown in Formula 1 is present in an amount of A1% by mass. The positive electrode collector has a thickness of H μm. The positive active material layer has an elongation at break of Q %. the positive active material layer has a compaction density of P g/cm3. The secondary battery satisfies: H is from 4 to 14, A1/H is from 0.0015 to 0.20, Q+/A1 is from 1 to 4, and P/A1 is from 2 to 340.