Electrolytic Chlorine Generator with Translucent Tubes

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Solution Overview

Problem

Chlorine gas is expensive and difficult to transport and store, and materials like hypochlorite in an aqueous medium have a short half-life with decreasing potency over time, necessitating a more efficient and cost-effective method for generating disinfectants.

Innovation Solution

A portable chlorine generator that uses chloride salts and water to produce sodium hypochlorite through an electrolytic reaction, employing translucent tubes with color-coded electrodes, a coupler, and a tripod with a heat dissipation bracket, allowing for point-of-use generation and scalable batch production without complex control circuits or batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If chlorine gas is used for disinfection, then disinfection effectiveness is improved, but transport and storage difficulty increases

Engineering Contradiction:
Improvedisinfection effectivenessVSAvoidtransport and storage difficulty
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The device segments the chlorine generation process into two separate chambers (anode and cathode) filled with translucent material, allowing the reactive components to be separated while still functioning together to produce chlorine on-demand at the point of use

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention extracts the chlorine generation function from centralized storage and distribution systems, enabling local production of chlorine disinfectant from salt water through electrolysis, thereby eliminating transport and storage challenges associated with chlorine gas

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If hypochlorite in aqueous medium is used, then transportability is improved, but potency decreases over time

Engineering Contradiction:
ImprovetransportabilityVSAvoidhalf-life
Core Design Contradiction:
Ease of operationVSDuration of action of stationary object

Solution Approach 1:

The device performs preliminary action by generating chlorine on-demand through electrolysis of salt water just before use, rather than relying on pre-prepared hypochlorite solutions that degrade over time, ensuring maximum potency when needed

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system serves itself by automatically generating chlorine from common salt water through the electrolytic cell, eliminating the need for external storage of pre-prepared disinfectant solutions and their associated degradation issues

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If point-of-use generation is implemented, then cost-effectiveness is improved, but device complexity increases

Engineering Contradiction:
Improvecost-effectivenessVSAvoiddevice complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The invention extracts away complex control circuits, batteries, and power management systems from the device, relying instead on simple electrolysis of salt water powered by available power sources, thereby reducing complexity while maintaining point-of-use generation capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The device uses readily available materials (salt water) and simple electrolytic principles to generate chlorine on-demand without requiring complex control systems, expensive batteries, or sophisticated power management circuitry

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient, cost-effective, and scalable production of sodium hypochlorite, maintaining potency and usability in adverse conditions, suitable for surface and liquid disinfection, with minimal monitoring and easy maintenance.

Implementation Method 1

The electrolytic reaction of brine is as follows: 2NaCl(aq)+2H2O(l)→2Na+(aq)+2OH−(aq)Cl2(g)H2(g)

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 2

The electrolytic cell is filled with a translucent material that allows light transmission

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentUS9593031B1Chlorine generator
Publication Date: 2017.03.14 OGDEN JEFFREY A
  • US9593031B1 patent drawing
  • US9593031B1 patent drawing
  • US9593031B1 patent drawing

AI summary

Embodiments disclosed herein include a generator for making hypochlorite from chloride salts and water. The generator includes an anode comprising a translucent tube coupled to a color coded electrode that terminates in a connector, having a chamfered tip, for connecting with a power source; and a cathode comprising a translucent tube coupled to a color coded electrode that terminates in a connector, having a chamfered tip, for connecting with a power source.