Electrolytic Cell Power Supply Device with Corrosion Prevention

Solution Overview

Problem

Existing electrolytic cell power supply devices face challenges in suppressing the generation of reverse currents during power interruptions, leading to degradation of the electrolytic cell, and require a complex configuration with additional components like separate corrosion prevention power supplies.

Innovation Solution

An electrolytic cell power supply device is designed with a first converter to convert AC power to DC, a storage element to store DC power, a second converter to adjust the DC power for the electrolytic cell, and a control device that switches between normal and corrosion prevention modes to manage power supply and prevent reverse currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate corrosion prevention power supply is prepared, then the generation of reverse current is suppressed, but the number of components is increased and equipment configuration becomes complex

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the corrosion prevention function into the existing power supply device by incorporating a storage element and control device that can operate in a corrosion prevention mode. This eliminates the need for a separate corrosion prevention power supply while maintaining the ability to suppress reverse current during power interruptions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power supply device is designed to perform multiple functions: normal power supply operation and corrosion prevention operation. The control device can switch between these modes, allowing the same hardware to serve both primary power supply and protective functions during outages, thereby reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a separate corrosion prevention power supply is prepared, then the generation of reverse current is suppressed, but equipment costs increase

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines the corrosion prevention functionality with the existing power supply device, eliminating the need to purchase, install, and maintain a separate power supply system. This integration reduces overall equipment costs while maintaining protective capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power supply device is designed to protect itself during outages by using its own storage element to provide corrective current. The system serves its protective function without requiring external separate equipment, thereby reducing total system cost.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution effectively suppresses the generation of reverse currents with a simpler configuration, reducing equipment complexity and costs, while maintaining the electrolytic cell's integrity during power interruptions.

Implementation Method 1

a first converter configured to convert alternating current power supplied from a power system into direct current power

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

a storage element configured to store direct current power output from the first converter

Methodology Applied
Scientific EffectElectrical energy storage: Electrical Accumulator

Implementation Method 3

a second converter configured to convert the direct current power stored in the storage element into other direct current power corresponding to the electrolytic cell

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 4

the electrolytic cell produces a product such as hydrogen or the like by performing electrolysis according to the supply of the DC power from the electrolytic cell power supply device

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS20250146146A1Electrolytic cell power supply device
Publication Date: 2025.05.08
  • US20250146146A1 patent drawing
  • US20250146146A1 patent drawing
  • US20250146146A1 patent drawing

AI summary

An electrolytic cell power supply device is provided, the electrolytic cell power supply device includes: a first converter configured to convert alternating current power supplied from a power system into direct current power; a storage element configured to store direct current power output from the first converter; a second converter configured to convert the direct current power stored in the storage element into other direct current power corresponding to the electrolytic cell, and supply the direct current power after the conversion between the anode and the cathode of the electrolytic cell; and a control device configured to control operations of the first and second converters, the control device includes a corrosion prevention operation mode In a power interruption of the power system, the corrosion prevention operation mode controlling the operation of the second converter to suppress a generation of a reverse current by supplying, to the electrolytic cell, a direct current power. Accordingly, an electrolytic cell power supply device that can suppress the generation of a reverse current with a simpler configuration is provided.