Electrolyzer Matrix Cell Degassing for Gas Separation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electrolyzer systems face challenges in effectively separating product gases and maintaining electrolyte homogeneity due to integrated gas and water spaces, leading to inefficiencies and potential gas accumulation.

Innovation Solution

The introduction of a matrix cell with separate electrolyte, cathodic, and anodic gas spaces, each isolated by membranes, and a degassing device that allows selective emergence of product gases into designated spaces, combined with ultrasound and field generation to enhance gas transport and electrolyte homogeneity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If an integrated gas and water space is used in the electrolyzer system, then the device complexity is reduced, but the gas separation efficiency deteriorates and gas accumulation occurs

Engineering Contradiction:
Improvestructure complexityVSAvoidgas separation efficiency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The electrolyzer system is divided into separate functional zones: a water space for electrolyte accommodation and a gas space for product gas collection. This segmentation is achieved through physical partitioning (e.g., diaphragms, membranes, or separate chambers) that prevents gas-liquid mixing while maintaining system functionality. The segmentation resolves the contradiction by sacrificing structural simplicity to achieve effective gas separation, preventing gas accumulation and improving reliability.

Inventive Principle:
Principle #1Segmentation

2Reliability

If circulation is used for gas separation, then the gas separation efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improvegas separation efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gas separation function is extracted from the bulk electrolyte circulation system and implemented through dedicated separation mechanisms such as diaphragms, membranes, or separate gas collection chambers. This extraction allows gas to be separated directly at the electrode-membrane interface or through selective permeation, eliminating the need for complex circulation-based separation systems while maintaining high separation efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If the water space is used as gas space, then the device complexity is reduced, but the electrolyte homogeneity deteriorates

Engineering Contradiction:
Improvespace integrationVSAvoidelectrolyte homogeneity
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The electrolyzer system separates the water space and gas space into distinct zones, preventing the mixing of electrolyte and product gas. This segmentation ensures that the electrolyte remains homogeneous in the water space while product gas is collected separately in the gas space, eliminating the deterioration of electrolyte homogeneity that would occur if the spaces were integrated.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances gas separation efficiency, reduces gas accumulation, and maintains electrolyte homogeneity, improving the regeneration capacity and operational stability of electrolyzer systems.

Implementation Method 1

a, preferably electrolyte-tight, degassing device, which is designed to allow selective emergence of product gas located in the electrolyte space into at least one of the gas spaces

Methodology Applied
Scientific EffectGas bubble formation: Bubble

Implementation Method 2

the degassing device is designed to allow selective emergence of cathodic product gas, located in the electrolyte space, into the cathodic gas space

Methodology Applied
Scientific EffectSelective permeation: Permeation

Implementation Method 3

a cathodic gas space, disposed adjacent to the electrolyte space and separated therefrom by a gastight first membrane

Methodology Applied
Scientific EffectGas transport through membrane: Semipermeable Membrane

Implementation Method 4

the degassing device is disposed in a degassing aperture formed in at least one membrane, in order to provide selective passage for the product gas from the electrolyte space into at least one of the gas spaces

Methodology Applied
Scientific EffectSelective gas passage: Permeation

Implementation Method 5

combined with ultrasound and field generation to enhance gas transport and electrolyte homogeneity

Methodology Applied
Scientific EffectUltrasound: Ultrasound

Implementation Method 6

combined with ultrasound and field generation to enhance gas transport and electrolyte homogeneity

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 7

electrolyzing an aqueous electrolyte... energizing of the cathode electrode allows a cathodic product gas to be generated at an interface of the cathode electrode with the first membrane

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS12351925B2Electrolyzer system and matrix cell therefor
Publication Date: 2025.07.08 AIRBUS DEFENCE & SPACE GMBH
  • US12351925B2 patent drawing
  • US12351925B2 patent drawing
  • US12351925B2 patent drawing

AI summary

Matrix cells are used to improve the regeneration capacity of an electrolyzer system. The electrolyte is electrolyzed in the matrix cell. Gas (predominantly product gas) which has unwantedly accessed the electrolyte space is transported off from the electrolyte space into the gas space envisioned therefor by a degassing device. Additional measures such as ultrasonic transducers and field electrodes may realize electrolyte flow and improved transporting-off of gas.