Electrolyzer Natural Circulation Pump Elimination

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Solution Overview

Problem

Current water electrolyzers require regular maintenance and complex control systems due to the use of pumps for water distribution, which reduces efficiency and increases energy consumption.

Innovation Solution

Implementing a natural water circulation system using gas bubbles to drive water flow through the electrolysis cell and gas separation devices, eliminating the need for mechanical pumps and simplifying the system's operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If pumps are used to distribute water in the electrolysis cell, then water distribution can be controlled, but maintenance requirements increase and energy consumption increases

Engineering Contradiction:
Improvewater distribution controlVSAvoidmaintenance requirements
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The invention extracts and removes the pump component from the electrolysis system entirely. Instead of using mechanical pumps to circulate water, the system relies on natural convection currents generated by temperature differences and gas bubble formation to achieve water distribution and circulation, thereby eliminating maintenance requirements associated with pumping equipment

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system enables self-service operation where the electrolysis cell automatically distributes water through natural convection and gas lift mechanisms. The water circulation is driven by the system's own operational characteristics (temperature gradients and gas evolution) rather than external mechanical assistance, achieving controlled water distribution without additional energy-consuming equipment

Inventive Principle:
Principle #25Self-service

2Ease of operation

If pumps are used to distribute water in the electrolysis cell, then water distribution can be controlled, but device complexity increases

Engineering Contradiction:
Improvewater distribution controlVSAvoidcontrol system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention extracts and removes the pump component from the electrolysis system entirely. Instead of using mechanical pumps to circulate water, the system relies on natural convection currents generated by temperature differences and gas bubble formation to achieve water distribution and circulation, thereby eliminating maintenance requirements associated with pumping equipment

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system enables self-service operation where the electrolysis cell automatically distributes water through natural convection and gas lift mechanisms. The water circulation is driven by the system's own operational characteristics (temperature gradients and gas evolution) rather than external mechanical assistance, achieving controlled water distribution without additional energy-consuming equipment

Inventive Principle:
Principle #25Self-service

3Ease of operation

If pumps are used to distribute water in the electrolysis cell, then water distribution can be controlled, but energy consumption increases

Engineering Contradiction:
Improvewater distribution controlVSAvoidenergy consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The invention extracts and removes the pump component from the electrolysis system entirely. Instead of using mechanical pumps to circulate water, the system relies on natural convection currents generated by temperature differences and gas bubble formation to achieve water distribution and circulation, thereby eliminating maintenance requirements associated with pumping equipment

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system enables self-service operation where the electrolysis cell automatically distributes water through natural convection and gas lift mechanisms. The water circulation is driven by the system's own operational characteristics (temperature gradients and gas evolution) rather than external mechanical assistance, achieving controlled water distribution without additional energy-consuming equipment

Inventive Principle:
Principle #25Self-service

Solution Approach 3:

The invention changes the operational parameters from mechanical pumping to thermal and gas-driven circulation. By utilizing temperature differences (thermal convection) and gas bubble formation (gas lift effect), the system transforms the mechanism of water movement from mechanical to physical-natural processes, thereby eliminating the need for external energy input for pumping

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces maintenance requirements, enhances energy efficiency, and automatically adjusts water delivery based on heat loss and gas production, eliminating the need for additional control technology.

Implementation Method 1

The gas bubbles created in the electrolysis cell lead to a lower water density. Due to this density difference, the water and products flow through the electrolysis cell without the use of a mechanical pump.

Methodology Applied
Scientific EffectNatural circulation: Free Convection

Implementation Method 2

The gas bubbles created in the electrolysis cell lead to a lower water density. Due to this density difference, the water and products flow through the electrolysis cell without the use of a mechanical pump.

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Data Source

PatentEP3682043B1Electrolytic unit and electrolyzer
Publication Date: 2024.09.04 SIEMENS ENERGY GLOBAL GMBH & CO KG
  • EP3682043B1 patent drawingFigure 1~2
  • EP3682043B1 patent drawingFigure 3
  • EP3682043B1 patent drawingFigure 4

AI summary

The invention relates to an electrolytic device and to a method for operating an electrolysis of water with at least one electrolysis cell, the electrolysis cell comprising an anode compartment having an anode and a cathode compartment having a cathode. The anode compartment is separated from the cathode compartment by means of a proton exchange membrane. The anode compartment is suitable for holding water and oxidising the water on the anode to form a first product comprising oxygen and the cathode compartment is suitable for holding water and reducing the water on the cathode to a second product comprising hydrogen. Furthermore, the electrolysis device comprises a first gas precipitation device for precipitation of oxygen, the first gas precipitation device for carrying out a natural water circulation being arranged above the electrolysis cell.