Electromagnetic Aperture Blade Assembly for Compact Camera Modules

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Solution Overview

Problem

The miniaturization of electronic devices, such as cameras and smartphones, complicates mechanical design and leads to low reliability and driving force for lens adjustment, making it challenging to effectively control the aperture for optimal image capture.

Innovation Solution

An aperture unit with a guiding element, first and second blades, a driving assembly, and a circuit assembly, which includes a magnetic element and sliding elements, allows for continuous adjustment of the aperture size by electromagnetic forces, reducing friction and enhancing mechanical strength while preventing electrical interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If multiple coils and magnets are used for lens focus adjustment, then the lens can be adjusted, but the device size increases and mechanical design becomes complicated

Engineering Contradiction:
Improvelens focus adjustment capabilityVSAvoidmechanical design complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical focus adjustment mechanisms (coils and magnets) with an electromagnetic driving assembly that uses electromagnetic forces to move the aperture blade directly, simplifying the mechanical structure while maintaining adjustment capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating parameters by using electromagnetic fields instead of mechanical contact, allowing for precise control of aperture blade position through electrical signals rather than mechanical linkages

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If device miniaturization is implemented, then electronic devices become thinner and more convenient, but driving force and reliability for lens adjustment decrease

Engineering Contradiction:
Improvedevice sizeVSAvoidlens adjustment reliability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent replaces mechanical transmission systems with electromagnetic direct drive, eliminating mechanical wear and transmission losses that limit reliability in miniaturized devices, while maintaining sufficient driving force through optimized electromagnetic actuators

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent segments the aperture control function from the lens focus system, creating an independent electromagnetic driving assembly for aperture blades that can be optimized separately for reliability and size

Inventive Principle:
Principle #1Segmentation

3Volume of moving object

If device miniaturization is implemented, then electronic devices become thinner and more convenient, but driving force for lens adjustment decreases

Engineering Contradiction:
Improvedevice sizeVSAvoiddriving force for lens adjustment
Core Design Contradiction:
Volume of moving objectVSForce

Solution Approach 1:

The patent substitutes mechanical force transmission with electromagnetic force generation, allowing for high driving force in a compact form factor through direct electromagnetic actuation of the aperture blade without mechanical gear trains or linkages

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables precise control of the aperture size to optimize light intake, improving image quality in varying brightness conditions and reducing the risk of mechanical damage during movement, thus addressing the challenges of miniaturization.

Implementation Method 1

a driving assembly used for driving the guiding element to move for moving the first blade

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 2

allows for continuous adjustment of the aperture size by electromagnetic forces, reducing friction

Methodology Applied
Scientific EffectFriction reduction: Lubrication

Data Source

PatentUS20240361565A1Aperture unit
Publication Date: 2024.10.31 ACTUTEK CORP
  • US20240361565A1 patent drawing
  • US20240361565A1 patent drawing
  • US20240361565A1 patent drawing

AI summary

An aperture unit having an optical axis is provided, which includes a fixed portion, a guiding element movably connected to the fixed portion, a first blade movably connected to the guiding element and the fixed portion, a driving assembly used for driving the guiding element to move for moving the first blade, a circuit assembly electrically connected to the driving assembly, and a bottom plate disposed on the circuit assembly and including metal.