Electromagnetic Water Filter Interface for Low-Spill Cartridge Changes

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Solution Overview

Problem

Water filters in refrigerator appliances face issues such as decreased filtering capacity over time due to clogged pores and bacterial growth, requiring frequent replacement, which can be messy and inconvenient.

Innovation Solution

A water filter assembly with a manifold and filter cartridge system that uses magnetic members and conducting coils to securely mount and remove the filter cartridge, allowing for easy replacement without spills, by inducing a magnetic field to repel the magnetic member from the magnet, facilitating safe and efficient filter changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the filter cartridge is removed manually without assistance, then the replacement process is simple, but water spills occur making the process messy and time-consuming

Engineering Contradiction:
Improvefilter replacement processVSAvoidwater spills
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent replaces manual mechanical removal with an electromagnetic release mechanism. A magnet in the manifold interacts with a magnetic member on the filter cartridge, and an electromagnet temporarily overcomes this magnetic retention to enable controlled removal without water spills.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system provides self-service by automatically detecting when a filter needs replacement and assisting with the removal process through electromagnetic actuation, reducing manual effort and preventing spills during the replacement operation.

Inventive Principle:
Principle #25Self-service

2Reliability

If the filter cartridge is securely mounted to prevent spills, then water containment is improved, but removal becomes difficult and time-consuming

Engineering Contradiction:
Improvefilter mounting securityVSAvoidfilter replacement time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The mounting system transitions from static permanent magnetic retention to dynamic controllable retention. The magnet provides continuous secure mounting during operation, while the electromagnet temporarily modifies the magnetic field to enable easy removal when needed, making the system adaptable to different operational states.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The electromagnetic release mechanism operates periodically only when filter replacement is needed. The magnet maintains continuous secure mounting, while the electromagnet is activated temporarily during removal to overcome the magnetic retention, creating a periodic assist rather than continuous intervention.

Inventive Principle:
Principle #19Periodic action

3Reliability

If frequent filter replacement is performed to maintain filtration effectiveness, then filtering quality is preserved, but the frequency of messy replacement operations increases

Engineering Contradiction:
Improvefiltration effectivenessVSAvoidspills during replacement
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces unassisted manual removal with electromagnetic assistance, substituting a problematic mechanical process with a controlled electromagnetic field interaction that prevents spills while enabling frequent replacements as needed for maintenance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables safe and efficient removal and installation of the filter cartridge, reducing the risk of spills and making filter replacements less messy and time-consuming, while maintaining the effectiveness of the filtration process.

Implementation Method 1

the magnetic member is attracted to the magnet

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Implementation Method 2

inducing a magnetic field such that the magnetic member of the filter cartridge is repelled from the magnet of the manifold

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10603612B2Electromagnet interface for a water filter assembly
Publication Date: 2020.03.31 HAIER US APPLIANCE SOLUTIONS INC
  • US10603612B2 patent drawing
  • US10603612B2 patent drawing
  • US10603612B2 patent drawing

AI summary

A water filter assembly is provided that includes features that facilitate mounting and removal of a water filter cartridge to and from a manifold. In particular, the water filter assembly includes an electromagnet interface that simplifies and aids mounting of the water filter cartridge to the manifold as well as removal therefrom.