Electromagnetic Shock Absorber With Conductive Rotor Active Control

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Solution Overview

Problem

Existing electromagnetic rotary shock absorbers lack an efficient mechanism to integrate energy harvesting and active control, limiting their ability to dynamically adjust operational characteristics in response to varying demands.

Innovation Solution

The proposed electromagnetic rotary shock absorber features a rotor conductively coupled with a conductive disc or drum, generating currents in the disc or drum using transversally oriented magnetic fields to exert a Lorentz force, and is in partial conductive contact with an electric control circuit, enabling both braking and propulsive effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If electromagnetic rotary shock absorbers use traditional non-conductive rotor designs, then they can maintain simple structure, but they cannot efficiently harvest energy or provide active control

Engineering Contradiction:
Improveenergy harvesting efficiencyVSAvoidstructure complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent combines the rotor with conductive elements (conductive disc or drum) and directly couples them with the electric control circuit through conductive contact. This merging of previously separate components (rotor, energy harvesting mechanism, and control circuit) into an integrated assembly enables efficient energy harvesting while maintaining a compact structure, resolving the contradiction between energy harvesting efficiency and structural complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The rotor is designed to serve multiple functions simultaneously: it generates currents in the conductive disc/drum for energy harvesting, provides active control through conductive contact with the control circuit, and maintains the mechanical rotation function. This multi-functionality allows the same component to address both energy harvesting and control needs without proportionally increasing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If the shock absorber provides both braking and propulsive effects through current generation, then it can dynamically adjust operational characteristics, but it requires integration with electric control circuits

Engineering Contradiction:
Improveoperational characteristics adjustmentVSAvoidcontrol circuit integration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control circuit is directly integrated with the rotor through conductive contact, merging the control system with the mechanical rotation system. This direct integration enables the shock absorber to dynamically adjust its operational characteristics (braking and propulsive effects) by controlling the currents generated in the conductive disc or drum, while avoiding the need for separate, complex control wiring and components

Inventive Principle:
Principle #5Merging (Combining)

3Use of energy by moving object

If the rotor is in conductive contact with the control circuit, then energy harvesting and active control are enabled, but manufacturing precision requirements increase

Engineering Contradiction:
Improveenergy harvesting capabilityVSAvoidconductive contact precision
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The conductive contact between the rotor and control circuit is designed and prepared in advance during manufacturing, with pre-established conductive pathways and contact points. This preliminary action ensures that the conductive contact is properly established before operation, reducing the need for high precision during dynamic operation and simplifying manufacturing requirements while still enabling effective energy harvesting and control

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for efficient energy harvesting and active control, enabling the shock absorber to dynamically adjust its operational characteristics, such as spring or vibration-damper characteristics, to meet varying demands, thereby enhancing the performance of vehicle suspension systems and other applications.

Implementation Method 1

one or more to the direction of rotation transversally oriented magnetic fields are provided by the shock absorbing unit to generate currents in the conductive disc or drum

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

exert a Lorentz force opposite to the velocity of the conductive disc or drum

Methodology Applied
Scientific EffectLorentz force: Lorentz Force

Data Source

PatentUS12304262B2Electromagnetic shock absorber
Publication Date: 2025.05.20 PODHOLA KAMIL
  • US12304262B2 patent drawing
  • US12304262B2 patent drawing
  • US12304262B2 patent drawing

AI summary

The invention relates to an electromagnetic shock absorber (ESA) with a shock absorbing unit having a rotor coupled with a conductive disc or drum, the system providing one or more transversely oriented magnetic fields by the shock absorbing unit generating eddy currents in the conductive disc or drum and exerting a Lorentz force opposite to the velocity of the conductive disc or drum; the rotor characterised by being in a conductive contact with an electric control circuit. The shock absorbing unit can be a double-acting unit, it can contain a magnetic element. It can provide translationally rotational movement. The ESA can be couplable or coupled with different moving means, with different vehicles. It can be fabricated from different materials. The ESA can be couplable or coupled with different mechanocomponents and/or electrocomponents. A method is proposed for operating the ESA to provide a shock absorbing effect and/or a propulsion effect.