Electromagnetic Valve with Battery Backup for Water Flow Control

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Solution Overview

Problem

Existing fluid flow management devices do not effectively integrate monitoring of fluid flow with flow history records, temperature, seismic, and moisture sensors, nor do they provide reliable remote shut-off capabilities and failsafe valve closure, especially in the event of power loss or seismic activity.

Innovation Solution

An integrated fluid flow apparatus with a fluid flow sensor, electromagnetically controlled valve assembly, and communications module that learns water usage patterns, alerts homeowners to irregularities, and allows remote control of the valve, featuring a battery backup for failsafe operation during power failures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If an electromagnet is used to control the valve assembly, then remote shut-off capability is improved, but reliability during power failure deteriorates

Engineering Contradiction:
Improveremote shut-off capabilityVSAvoidvalve closure reliability during power failure
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The valve assembly uses a spring-loaded mechanism that automatically closes the valve when power is lost, inverting the conventional approach where power is needed to maintain closure. The electromagnet holds the valve open when energized, but releases it automatically when power fails, allowing spring force to close the valve.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The spring-loaded mechanism is pre-configured to counteract the electromagnet's holding force and automatically close the valve when power is lost, providing preliminary protection against water damage during power failures before any damage can occur.

Inventive Principle:
Principle #9Preliminary anti-action

2Measurement precision

If multiple sensors and communication modules are integrated, then monitoring capability is improved, but device complexity increases

Engineering Contradiction:
Improvefluid flow monitoring capabilityVSAvoidintegration of multiple sensors and modules
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines fluid flow sensors, temperature sensors, seismic sensors, moisture sensors, communication modules, and control systems into a single integrated housing, merging multiple separate monitoring and control devices into one unified system that can detect and respond to various water damage conditions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The monitoring apparatus is designed as a multi-functional device that can detect fluid flow anomalies, temperature changes, seismic activity, and moisture presence, while also providing wireless communication and automatic valve control capabilities, making it a universal water damage prevention system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of time

If automatic valve closure is implemented, then response time to leaks is improved, but loss of manual control increases

Engineering Contradiction:
Improveresponse time to detect and shut off leaksVSAvoidmanual valve control accessibility
Core Design Contradiction:
Loss of timeVSEase of operation

Solution Approach 1:

The system continuously monitors fluid flow and provides wireless notifications to homeowners about detected anomalies, giving them real-time feedback and the option to remotely control the valve or receive alerts, balancing automation with user control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system can automatically detect water leaks and trigger valve closure without requiring manual intervention, providing self-service protection while still allowing homeowners to remotely override or control the valve through wireless communication if needed.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus provides comprehensive fluid flow management by automatically detecting and responding to anomalies, ensuring timely shut-off of water supply during issues like leaks or seismic events, and maintaining operation through power failures with a battery backup.

Implementation Method 1

A closure assembly includes a first lever portion operatively coupled to the valve assembly and a second lever portion extending away from the valve assembly and is selectively magnetically connected to the electromagnet

Methodology Applied
Scientific EffectMagnetic connection: Magnetism

Implementation Method 2

The fluid sensor is configured to determine a velocity of a fluid flowing through the conduit, such by sending a signal through the conduit and collecting a reflected signal

Methodology Applied
Scientific EffectSignal reflection: Reflection

Data Source

PatentUS9360871B1Integrated fluid flow management apparatus
Publication Date: 2016.06.07 JORGENSEN CHARLES
  • US9360871B1 patent drawing
  • US9360871B1 patent drawing
  • US9360871B1 patent drawing

AI summary

An integrated fluid flow apparatus for managing the flow of a fluid through a conduit, includes a flow sensor configured to determine a velocity of a fluid flowing through the conduit. The apparatus includes a valve assembly positioned inline with the conduit that is movable between open and closed configurations. An electromagnet is selectively energized by a power source and situated proximate the valve assembly. A closure assembly is operatively coupled to the valve assembly and is magnetically connected to the electromagnet. The closure assembly holds the valve assembly to the open configuration when also magnetically connected to the electromagnet and moves the valve assembly to the closed configuration when the magnetic coupling is released. The apparatus includes a communications module that communicate with a homeowner or resident concerning water velocity, temperature, seismic activity, that the valve has been closed, and to solicit instructions on selected actions.