Electromagnetic Vaporizer for Rapid Heating and Energy Efficiency

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Solution Overview

Problem

Conventional electronic cigarettes use resistive heaters that are inefficient, have a slow temperature rise, and have a short lifespan, failing to provide a rapid and high-temperature heating experience while consuming excessive energy.

Innovation Solution

An electromagnetic vaporizer assembly with an electromagnetic heating coil and controller, including a switch circuit and DC to AC converter, which allows for controlled AC voltage application to the heating coil, enabling rapid temperature rise and extended lifespan with various battery options and materials for the cigarette holder.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a resistive heater is used to heat E-liquid, then the device structure is simple, but the energy efficiency is low and the temperature rise rate is slow

Engineering Contradiction:
Improveenergy efficiencyVSAvoiddevice complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent replaces the conventional resistive heating system with an electromagnetic induction heating system. The electromagnetic heating coil generates an alternating magnetic field that induces eddy currents in the conductive cigarette holder, which then generates heat through resistive heating of the holder material itself. This substitution of heating mechanism achieves rapid temperature rise and high energy efficiency while maintaining reasonable device complexity through the use of standard electromagnetic components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the heating parameter from direct resistive heating of E-liquid to electromagnetic induction heating of the cigarette holder. By changing the heating target from the liquid directly to the container holding the liquid, the system achieves faster and more efficient heating. The AC voltage frequency and amplitude can be controlled to optimize heating rate and energy consumption.

Inventive Principle:
Principle #35Parameter changes

2Speed

If a resistive heater is used to heat E-liquid, then the device structure is simple, but the temperature rise rate is slow

Engineering Contradiction:
Improvetemperature rise rateVSAvoiddevice complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent replaces the conventional resistive heating system with an electromagnetic induction heating system. The electromagnetic heating coil generates an alternating magnetic field that induces eddy currents in the conductive cigarette holder, which then generates heat through resistive heating of the holder material itself. This substitution of heating mechanism achieves rapid temperature rise and high energy efficiency while maintaining reasonable device complexity through the use of standard electromagnetic components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs periodic alternating current (AC) voltage applied to the electromagnetic heating coil, creating a time-varying magnetic field that continuously induces eddy currents in the cigarette holder. This periodic action ensures continuous and rapid heating, with the frequency of the AC voltage optimized to maximize heating efficiency and temperature rise rate.

Inventive Principle:
Principle #19Periodic action

3Duration of action of stationary object

If a resistive heater is used to heat E-liquid, then the device structure is simple, but the lifespan is short

Engineering Contradiction:
ImprovelifespanVSAvoiddevice complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The patent replaces the conventional resistive heating system with an electromagnetic induction heating system. The electromagnetic heating coil generates an alternating magnetic field that induces eddy currents in the conductive cigarette holder, which then generates heat through resistive heating of the holder material itself. This substitution of heating mechanism achieves rapid temperature rise and high energy efficiency while maintaining reasonable device complexity through the use of standard electromagnetic components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts the heating function from the traditional resistive heater element and transfers it to the cigarette holder itself. By making the cigarette holder conductive and using it as the heating element through electromagnetic induction, the system eliminates the need for a separate, short-lived resistive heater that直接接触 the E-liquid, thereby extending device lifespan.

Inventive Principle:
Principle #2Taking out (Extraction)

4Loss of energy

If a resistive heater is used to heat E-liquid, then the device structure is simple, but energy consumption is high

Engineering Contradiction:
Improveenergy consumptionVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent replaces the conventional resistive heating system with an electromagnetic induction heating system. The electromagnetic heating coil generates an alternating magnetic field that induces eddy currents in the conductive cigarette holder, which then generates heat through resistive heating of the holder material itself. This substitution of heating mechanism achieves rapid temperature rise and high energy efficiency while maintaining reasonable device complexity through the use of standard electromagnetic components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs continuous alternating current to the electromagnetic heating coil, creating a sustained magnetic field that continuously induces eddy currents in the cigarette holder. This continuous electromagnetic action ensures efficient and uninterrupted heating, maximizing energy utilization and minimizing energy loss compared to intermittent resistive heating methods.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electromagnetic vaporizer assembly efficiently heats the cigarette, providing a rapid temperature rise, reducing energy consumption, and extending the device's lifespan, while allowing for various types of cigarettes and e-liquids to be vaporized effectively.

Implementation Method 1

an electromagnetic heating coil to heat a cigarette

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The electromagnetic heating controller provides a predetermined AC voltage to the electromagnetic heating coil to heat up the cigarette

Methodology Applied
Scientific EffectElectromagnetic heating: Induction Heating

Implementation Method 3

The DC to AC converter converts the DC power source to the predetermined AC voltage for the electromagnetic heating coil

Methodology Applied
Scientific EffectElectrical energy conversion:

Implementation Method 4

The cigarette holder is made of low resistance metal to generate heat through electromagnetic field produced by the electromagnetic heating coil

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10757979B2Electromagnetic vaporizer and electronic cigarettes having the same
Publication Date: 2020.09.01 SHENZHEN KANGER TECH CO LTD
  • US10757979B2 patent drawing
  • US10757979B2 patent drawing
  • US10757979B2 patent drawing

AI summary

Aspects of the present disclosure relate to electromagnetic vaporizer assembly, electronic cigarette having electromagnetic vaporizer assembly, and methods of using the same. In certain embodiments, electromagnetic vaporizer assembly includes: an electromagnetic vaporizer, and an electromagnetic heating controller. Electromagnetic vaporizer includes an electromagnetic heating coil to heat a cigarette. Electromagnetic heating controller allows a user to control and use an electronic cigarette having electromagnetic vaporizer assembly. When user inserts the cigarette into a cigarette holder, and presses a push button, the electromagnetic heating controller provides a predetermined AC voltage to the electromagnetic heating coil to heat up the cigarette, and the user enjoys vaporized cigarette. The electromagnetic heating controller includes: a switch circuit to allow user to turn on or off a DC power source to the electromagnetic vaporizer and a DC to AC converter to convert the DC power source to the predetermined AC voltage for the electromagnetic heating coil.