Heating device and control method thereof

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Solution Overview

Problem

Electromagnetic wave heating devices struggle to accurately and efficiently thaw food due to varying electromagnetic wave absorption capacities of different foods and containers, leading to overheating and energy wastage.

Innovation Solution

A control method for an electromagnetic wave heating device that adjusts the load impedance of the electromagnetic wave generating module based on the load matching degree and weight of the object, determining when to stop the module from working to prevent overheating and optimize energy use, using a matching module to maximize load matching and adjust impedance accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If electromagnetic wave heating device continues heating based on fixed time control, then heating speed is maintained, but food may be overheated and energy is wasted

Engineering Contradiction:
Improveheating speedVSAvoidoverheating
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent implements feedback control by continuously monitoring the load matching degree during the heating process. When the load matching degree falls below a predetermined threshold, the system automatically terminates heating. This feedback mechanism replaces fixed time control with adaptive control based on real-time electromagnetic wave absorption characteristics, preventing overheating while maintaining efficient heating speed.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent transforms the static fixed-time heating control into a dynamic control system that adapts to changing food properties during heating. As food thaws and its electromagnetic wave absorption capacity changes, the system dynamically adjusts by monitoring load matching degree and terminates heating when optimal thawing is achieved, ensuring both speed and precision.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If electromagnetic wave heating device uses fixed time control, then system operation is simple, but energy is wasted and service life is reduced

Engineering Contradiction:
Improvecontrol simplicityVSAvoidenergy waste
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The system maintains ease of operation by automatically monitoring load matching degree and terminating heating when the threshold is exceeded. This feedback-based automatic termination eliminates the need for complex user intervention while precisely controlling energy consumption, preventing both under-heating and over-heating scenarios that waste energy.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The heating device performs self-monitoring and self-termination based on load matching degree feedback. The system automatically determines when heating should stop without requiring user judgment or intervention, thereby simplifying operation while optimizing energy efficiency and extending the service life of the electromagnetic wave generating module.

Inventive Principle:
Principle #25Self-service

3Reliability

If electromagnetic wave heating device heats continuously, then thawing completeness is ensured, but nutrient loss increases and quality deteriorates

Engineering Contradiction:
Improvethawing completenessVSAvoidnutrient loss
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent uses load matching degree as a feedback parameter to monitor the thawing process. When the load matching degree indicates that thawing is complete (falls below the threshold), the system immediately terminates heating. This prevents continued exposure to electromagnetic waves that would cause nutrient degradation and quality loss, while ensuring complete thawing is achieved.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method ensures accurate thawing, prevents overheating, reduces energy waste, and prolongs the service life of the electromagnetic wave generating module by determining when the load matching degree falls below a threshold, ensuring the object is thawed to the desired state without excessive heating.

Implementation Method 1

an electromagnetic wave generating module configured to generate an electromagnetic wave signal for heating an object to be processed

Methodology Applied
Scientific EffectElectromagnetic wave heating: Dielectric Heating

Implementation Method 2

a matching module configured to adjust load impedance of the electromagnetic wave generating module by adjusting its own impedance

Methodology Applied
Scientific EffectImpedance matching: Electrical Resistance

Data Source

PatentUS20230413385A1Heating device and control method thereof
Publication Date: 2023.12.21 QINGDAO HAIER SPECIAL REFRIGERATOR CO LTD
  • US20230413385A1 patent drawing
  • US20230413385A1 patent drawing
  • US20230413385A1 patent drawing

AI summary

The present invention provides a heating device and a control method thereof. The heating device includes an electromagnetic wave generating module and a matching module. The control method includes: controlling an electromagnetic wave generating module to generate an electromagnetic wave signal of a preset heating power; and determining a load matching degree of the electromagnetic wave generating module, and adjusting impedance of the matching module based on the load matching degree. When the load matching degrees determined within a preset adjustment time are all less than or equal to a first matching threshold, the electromagnetic wave generating module is controlled to stop working, such that the object to be processed that contains more components having a poor electromagnetic wave absorption capacity is prevented from being continuously heated after its moisture has been converted from ice to liquid.