Electromagnetic Weight Plate Attachment for Real-Time Load Adjustment

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Solution Overview

Problem

Conventional weight training equipment requires manual adjustment of weights, which is time-consuming and unable to respond in real-time to the trainee's changing needs, especially during solo training, and existing solutions with torque motors are complex and costly, limited to handlebar-type machines.

Innovation Solution

A weight training auxiliary device with a mechanism that uses electromagnets or permanent electromagnets to adjust the weight load by attaching or detaching weights, controlled by a conduction relay, sensors, and a control device, allowing for real-time adjustments and emergency load release, compatible with various types of training equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual adjustment of weights is used, then the device structure remains simple, but the adjustment process is time-consuming and cannot respond in real-time to trainee needs

Engineering Contradiction:
Improveweight adjustment speedVSAvoidcontrol mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces the traditional mechanical weight adjustment system with an electromagnetic system. Electromagnets are integrated into the weight plates, and a conduction relay controls the electromagnetic force to automatically attach or detach weights based on trainee performance data, eliminating manual adjustment and enabling real-time response without complex mechanical mechanisms

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system automatically adjusts weights based on sensor data from the trainee's performance. The control device receives data from sensors, processes it, and automatically commands the conduction relay to adjust the electromagnetic attachment of weights, enabling the system to serve itself without manual intervention or complex external control mechanisms

Inventive Principle:
Principle #25Self-service

2Ease of operation

If torque motor is used for automatic load adjustment, then real-time adjustment is achieved, but the control mechanism becomes complex and costly

Engineering Contradiction:
Improveautomatic load adjustmentVSAvoidcontrol mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent substitutes the mechanical torque motor system with an electromagnetic system. Instead of using a motor to mechanically adjust weights, electromagnets are built into the weight plates themselves, and a simple conduction relay controls the electromagnetic force to attach or detach weights, dramatically simplifying the control mechanism while maintaining automatic real-time adjustment capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The electromagnetic system integrated into the weight plates serves multiple functions: it provides the magnetic force to hold weights, enables automatic attachment and detachment, and works with various types of training equipment (stack type machines, weight machines, free weight equipment), making the system universally applicable without requiring complex equipment-specific control mechanisms

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If air resistance type machine is used for load adjustment, then real-time adjustment is possible, but the training experience lacks the feel of traditional weights

Engineering Contradiction:
Improvereal-time load adjustmentVSAvoidloss of weight feel
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent uses electromagnetic force as an intermediary mechanism. The electromagnets built into the weight plates create a magnetic field that can be controlled to attach or detach weights, providing real-time adjustment while maintaining the physical presence and gravitational pull of actual weight plates, thus preserving the authentic weight training feel that air resistance machines cannot provide

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy and safe real-time adjustment of weight loads during training, enhancing muscle strength and preventing injuries by reducing the load in emergency situations, while being cost-effective and adaptable to different training setups.

Implementation Method 1

part or all of the weights has an electromagnet or a permanent electromagnet built in

Methodology Applied
Scientific EffectElectromagnet: Electromagnet

Implementation Method 2

the mechanism for attaching and detaching the weights includes a conduction relay that controls the supply of power to the electromagnet or the permanent electromagnet

Methodology Applied
Scientific EffectMagnetism: Magnetism

Data Source

PatentUS11857825B2Auxiliary weight training device and method for using same
Publication Date: 2024.01.02 PMG CO LTD
  • US11857825B2 patent drawing
  • US11857825B2 patent drawing
  • US11857825B2 patent drawing

AI summary

A weight training auxiliary device for adjusting a weight training load of training equipment includes a plurality of weights that generate a load, a load transmission mechanism configured to transmit the load of the weights to the training equipment, and a weight attaching/detaching mechanism configured to attach and detach the weights. At least one of the weights has an electromagnet or a permanent electromagnet built in. The weight attaching/detaching mechanism includes a conduction relay configured to control supply of power to the electromagnet or the permanent electromagnet so that the weight training load is adjusted by attaching or detaching the at least one of the weights.