Electromechanical Parking Brake Release Mechanism

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Solution Overview

Problem

Existing parking brake systems for motor vehicles are cumbersome, with a high number of components and limited user-friendliness, necessitating a solution that reduces complexity and enhances ergonomic design while maintaining safety.

Innovation Solution

A parking brake system incorporating an electromagnetic linear actuator, transducers to detect lever rotation and pedal activation, and a control unit that ensures the ratchet mechanism is released only when the driver intentionally activates the brake and accelerator pedals, eliminating the need for a manual button and reducing component count.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a manual button and lever mechanism are used to release the ratchet mechanism, then the driver can control the parking brake release, but the device complexity increases and space is consumed

Engineering Contradiction:
Improvemanual control capabilityVSAvoidnumber of components
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent removes the manual button and complex lever mechanism from the hand brake lever, extracting only the essential manual lifting function while eliminating unnecessary release control components. The release function is transferred to an automated electromechanical actuator system.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the manual mechanical button-lever release mechanism with an electromechanical actuator system. The actuator receives electrical signals from the control unit and automatically drives the hook to disengage from the toothed sector, substituting complex manual mechanical control with a simpler electromechanical system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If the button and lever mechanism are eliminated, then space is saved and ergonomic design is improved, but the risk of accidental release increases

Engineering Contradiction:
Improvenumber of componentsVSAvoidaccidental release prevention
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent incorporates multiple sensors that provide feedback to the control unit: a lever position sensor detects when the hand brake lever is lifted to the release position, and a pedal sensor detects when the brake pedal is pressed. The control unit processes this feedback information and only activates the actuator when both conditions are met, preventing accidental release.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system requires preliminary actions by the driver before release occurs: the driver must first lift the hand brake lever to the predetermined position and then press the brake pedal. Only after these preliminary actions are completed does the control unit activate the actuator to release the parking brake, ensuring intentional operation.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If an automated release system with sensors and control unit is implemented, then accidental release is prevented, but the device complexity increases

Engineering Contradiction:
Improveaccidental release preventionVSAvoidcontrol system components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control unit serves multiple functions: it receives signals from the lever position sensor, processes the sensor information, determines whether release conditions are met, and controls the actuator activation. This multi-functionality consolidates control logic into a single component, reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the lever position sensor, pedal sensor, control unit, and actuator into an integrated release control system. These components work together as a unified system to provide automated release control with accidental prevention, merging multiple functions into a coordinated mechanism.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system allows for a simpler, safer, and more user-friendly operation by ensuring the ratchet mechanism is released only with intentional driver input, reducing the risk of accidental release and enhancing versatility.

Implementation Method 1

an actuator 9, for example an electromagnetic linear actuator, which: a) is arranged at a second end of the hook 8, b) comprises an output rod 10, and c) is adapted to control the movement of the output rod 10 between a retracted position, in which the output rod 10 is detached from the second end of the hook 8, and an extracted position, in which the output rod 10 pushes the second end of the hook 8

Methodology Applied
Scientific EffectElectromagnetic linear actuator: Electromagnet

Data Source

PatentEP3560777B1Parking brake for a motor vehicle, and method to release a parking brake system
Publication Date: 2022.12.28 STELLANTIS EUROPE SPA
  • EP3560777B1 patent drawingFigure 1
  • EP3560777B1 patent drawingFigure 2
  • EP3560777B1 patent drawingFigure 3

AI summary

A parking brake system (1) for a motor vehicle is provided with a lever (2), which can rotate in a first and in a second rotation direction, which are opposite one another, a ratchet mechanism (6) to lock the rotation of the lever (2) in the second rotation direction, an actuator (9) to release the ratchet mechanism (6), a first transducer (T1) to detect a quantity (G1) indicative of the rotation of the lever (2) in the first rotation direction, a second transducer (T2; T3) to detect the activation of a brake pedal or of an accelerator pedal of the motor vehicle, and a control unit (12), which is coupled to the first transducer (T1) so as to extract information associated with the quantity (G1) and to the second transducer so as to receive a signal in response to the activation of the brake pedal or of the accelerator pedal; the control unit (12) is configured to compare the information with a reference value and to control the actuator (9) so as to release the ratchet mechanism (6) when it receives the signal and the information has a predetermined relation with the reference value.