Electro-mechanical Shutter for Rapid Optical Beam Blocking

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Solution Overview

Problem

Existing mechanical shutters are inadequate in rapidly blocking optical beams to protect sensitive photodiodes from high-energy pulses, such as those occurring during loss-of-lock conditions in the Laser Interferometer Gravitational-Wave Observatory (LIGO), which can cause damage due to their slow response times and potential for beam clipping noise.

Innovation Solution

An ultra-fast mechanical shutter utilizing a coil with windings of electrical wires within a magnetic field, controlled by electromagnetic interactions to move a mirror and block optical beams, achieving 90% closure within 1 ms and 99.9% closure within 2 ms, with a backup mechanical stop mechanism and a beam dump to absorb pulse energy, thereby preventing damage to photodiodes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If existing mechanical shutters are used to block optical beams, then the structure is simple and reliable, but the response time is slow and beam clipping noise occurs

Engineering Contradiction:
Improveshutter response timeVSAvoidshutter structure complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical shutter systems with an electro-mechanical actuation system using coils and magnetic fields. The coil assembly generates electromagnetic force to move the mirror assembly, eliminating the need for complex mechanical linkages, springs, and friction-based mechanisms. This substitution achieves ultra-fast response times (90% closure within 1 ms) while maintaining structural simplicity through direct electromagnetic actuation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If mechanical shutters operate at high speed, then photodiodes are protected from high-energy pulses, but beam clipping noise may occur

Engineering Contradiction:
Improvephotodiode protectionVSAvoidbeam clipping noise
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent designs the mirror assembly with specific geometric parameters and positioning mechanisms that ensure the mirror surface precisely covers only the necessary portion of the optical beam path. The mirror dimensions, orientation, and travel distance are optimized to block high-energy pulses reaching photodiodes while maintaining proper beam alignment. This localized precision control prevents beam clipping noise by ensuring the mirror edge does not intersect the beam profile during rapid movement.

Inventive Principle:
Principle #3Local quality

3Speed

If the shutter uses electromagnetic actuation for fast response, then closure speed increases, but energy consumption increases

Engineering Contradiction:
Improveshutter closure speedVSAvoidcoil energy consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The patent employs pulsed electromagnetic actuation where the coil assembly receives brief, high-current pulses only during the critical shutter transition periods (opening or closing). During the stationary open and closed states, the coil is de-energized or maintains minimal holding current. This periodic activation pattern enables ultra-fast response times during transitions while significantly reducing overall energy consumption compared to continuous actuation systems.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The shutter effectively protects photodiodes from high-energy optical pulses by rapidly blocking beams, ensuring minimal damage and maintaining instrument sensitivity, with a designed aperture to avoid beam clipping noise and a long operational lifetime of 10,000 cycles.

Implementation Method 1

at least one coil, comprising windings of electrically conducting wires, the at least one coil configured to move between the upper part and the lower part of the electro-mechanical device

Methodology Applied
Scientific EffectElectromagnetic interaction: Lorentz Force

Data Source

PatentUS10036885B2Ultra-fast mechanical shutter
Publication Date: 2018.07.31 CALIFORNIA INST OF TECH
  • US10036885B2 patent drawing
  • US10036885B2 patent drawing
  • US10036885B2 patent drawing

AI summary

An electro-mechanical shutter is described. The fast operation is based on a coil operated via a current, where the coil can move within a set of magnets to provide opening and closing of a shutter. The shutter can comprise a mirror connected to the coil, so that the mirror can be moved into the path of an optical beam. The mirror can block the beam light in the closed state, and allow the beam light in the open state.