High Energy Electron Beam CO2 Conversion

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Solution Overview

Problem

Current methods for managing carbon dioxide emissions and waste gases from industrial and bio-digesting processes are costly and inefficient, with concerns about carbon dioxide leakage during storage and the need for effective on-site conversion of these gases into useful materials.

Innovation Solution

The use of high energy electron beams to initiate chemical and physical reactions between carbon dioxide and reactants in aqueous solutions or waste materials, converting CO2 into products like carbonates, bicarbonates, ethanol, and oxygen, and treating waste materials by reacting methane and ammonia with CO2 to form sodium bicarbonate and ammonium chloride.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If carbon dioxide is stored in underground or underwater storage sites, then carbon dioxide emissions can be disposed of, but there is no guarantee that the carbon dioxide will not leak back to the atmosphere

Engineering Contradiction:
Improvecarbon dioxide storage safetyVSAvoidcarbon dioxide leakage
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent converts carbon dioxide from a harmful emission into a useful resource by using electron beam irradiation to transform it into valuable chemicals such as formic acid, methanol, and other carbon-containing compounds. This eliminates the need for storage and prevents leakage while creating economic value from what was previously waste.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-generated harmful factors

If carbon dioxide is captured and transported from power plants, then emissions can be reduced, but costs and operating demands of equipment, manpower and logistics increase

Engineering Contradiction:
Improvecarbon dioxide emissionsVSAvoidcapture and transport system complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent enables power plants to convert their own carbon dioxide emissions into useful chemicals on-site using electron beam irradiation. This self-service approach eliminates the need for external capture and transport infrastructure, reducing system complexity and operational costs while still achieving emission reduction through chemical conversion.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex mechanical capture and transport systems with a direct chemical conversion process using electron beam irradiation. Instead of mechanically capturing and transporting CO2, the system directly transforms the gas into valuable chemicals through radiolytic reactions, simplifying the overall system architecture.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If waste material is bio-digesting to treat organic waste, then waste can be processed, but waste gases such as methane and ammonia are emitted

Engineering Contradiction:
Improvewaste treatment efficiencyVSAvoidwaste gas emissions
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent converts harmful waste gases (methane and ammonia) produced during bio-digestion into useful chemicals through electron beam irradiation. The electron beam triggers chemical reactions that transform these emissions into valuable products, eliminating the harmful effect while creating economic value.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent merges the waste treatment process with chemical conversion by using electron beam irradiation to simultaneously treat organic waste and convert waste gases into useful chemicals. This integration eliminates the need for separate treatment systems and maximizes resource utilization.

Inventive Principle:
Principle #5Merging (Combining)

4Productivity

If high energy electron beams are used to convert carbon dioxide, then carbon dioxide can be transformed into useful materials, but energy consumption increases

Engineering Contradiction:
Improvecarbon dioxide conversion efficiencyVSAvoidelectron beam energy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent optimizes the energy parameters of the electron beam irradiation process to achieve efficient carbon dioxide conversion. By carefully controlling beam energy, irradiation time, and reaction conditions, the system maximizes productivity while minimizing energy consumption per unit of product generated.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach transforms carbon dioxide emissions into income-producing assets and effectively treats waste materials on-site, reducing storage concerns and operational costs while producing valuable industrial chemicals.

Implementation Method 1

subjecting the aqueous reaction mixture to a high energy beam that can initiate a reaction between carbon dioxide and the reactant to produce a reaction product

Methodology Applied
Scientific EffectElectron beam irradiation: Electron Beam

Implementation Method 2

initiating a reaction with an electron beam between carbon dioxide and the base to form a carbonate, a bicarbonate, or a combination thereof

Methodology Applied
Scientific EffectPhotochemical reaction: Photodissociation

Implementation Method 3

initiating a reaction with an electron beam between carbon dioxide and the reactant in the waste material

Methodology Applied
Scientific EffectElectron beam irradiation: Electron Beam

Implementation Method 4

The methods and apparatuses in accordance with the present invention use high energy electron beams ('EB') as a main activator, trigger and energy source for the chemical and physical reactions

Methodology Applied
Scientific EffectRadiolytic reaction: Radiation

Data Source

PatentUS8986621B2Methods and apparatuses for converting carbon dioxide and treating waste material
Publication Date: 2015.03.24 LITTELFUSE INC
  • US8986621B2 patent drawing
  • US8986621B2 patent drawing
  • US8986621B2 patent drawing

AI summary

Methods and apparatuses for converting carbon dioxide and treating waste material using a high energy electron beam are disclosed. For example, carbon dioxide and an aqueous reaction solution having a reactant can be combined to form an aqueous reaction mixture, and the aqueous reaction mixture can then be subjected to a high energy electron beam that initiates a reaction between carbon dioxide and the reactant to form a reaction product. Solid or liquid waste material can be treated by, for example, combining carbon dioxide and a solid or liquid waste material having a reactant and then subjecting the carbon dioxide and solid or liquid waste material having a reactant to a high energy electron beam to initiate a reaction between the carbon dioxide and the reactant to form a reaction product.