Electron Beam Splitting Layout for Redundant Light Output

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Solution Overview

Problem

Existing light source systems lack redundancy and fail to maintain efficient light output in case of accelerator module failures or shutdowns, leading to disruptions in applications like semiconductor processing.

Innovation Solution

A light source system that includes multiple accelerator modules, splitters, recombiners, and radiator modules, capable of operating in both normal and backup modes. The system splits electron beams into multiple paths, ensuring equal path length differences and allowing for redundancy in light output generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple accelerator modules are used to provide redundancy, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveoperational reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system is divided into multiple independent accelerator modules, each capable of operating autonomously to provide light output. This segmentation allows redundancy where if one module fails, others can continue operation, improving reliability while keeping each module's complexity manageable

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple accelerator modules are combined with shared beam transport and radiator systems. The modules share common infrastructure (beam lines, magnets, radiators) reducing overall system complexity while maintaining redundancy through parallel operation capabilities

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If electron beams are split into multiple paths with equal path length differences, then productivity is improved through continuous operation, but device complexity increases due to additional beam control elements

Engineering Contradiction:
Improvelight output efficiencyVSAvoidbeam path complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The beam splitting and path length equalization are configured in advance during system design. The beam transport paths are pre-configured with equal path length differences, eliminating the need for complex real-time adjustments and enabling continuous operation without interruption

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses dynamic beam switching capabilities that allow rapid transition between different accelerator modules and beam paths. This dynamic operation maintains continuous light output by seamlessly switching between modules, improving productivity while managing complexity through automated control

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides continuous and redundant light output, ensuring high photon energy and coherence even in case of failures or shutdowns of individual accelerator modules, thereby maintaining operational reliability for applications like EUV lithography.

Implementation Method 1

a first kicker configured to: receive an input electron beam comprising a plurality of electron bunches; and deflect electron bunches of the electron beam substantially within a first plane, thereby spatially separating the input electron beam into a first plurality of electron beams

Methodology Applied
Scientific EffectElectromagnetic deflection: Lorentz Force

Implementation Method 2

a second kicker configured to: receive the first plurality of electron beams; and deflect electron bunches of the first plurality of electron beams substantially within a second plane, thereby spatially separating the first plurality of electron beams into a second plurality of electron beams

Methodology Applied
Scientific EffectElectromagnetic deflection: Lorentz Force

Implementation Method 3

a first septum configured to: receive a first subset of the second plurality of electron beams; and deflect electron beams of the first subset substantially within the first plane

Methodology Applied
Scientific EffectElectromagnetic deflection: Lorentz Force

Implementation Method 4

Each of the plurality of radiator modules is configured to receive electron bunches from a single accelerator module and generate a light output

Methodology Applied
Scientific EffectSynchrotron radiation: Synchrotron Radiation

Data Source

PatentUS20250055246A1Light source system and method of operation
Publication Date: 2025.02.13 XLIGHT INC
  • US20250055246A1 patent drawing
  • US20250055246A1 patent drawing
  • US20250055246A1 patent drawing

AI summary

A light source system, preferably including one or more electron inputs, splitters, recombiners, and/or electron outputs, and optionally including one or more accelerator modules, input transports, radiator modules, and/or output transports. The system can optionally include one or more ancillary elements (e.g., electron optics elements). A method of operation, preferably including operating in a normal mode and/or operating in a backup mode.