Electron Blocking Layer Doping Peak for Nitride LED Lifetime

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Solution Overview

Problem

Existing nitride semiconductor light-emitting elements face challenges in effectively suppressing the diffusion of p-type impurities into the active layer, which can lead to reduced luminous efficiency and shorter device life.

Innovation Solution

A nitride semiconductor light-emitting element is designed with an electron blocking layer that includes a peak-containing layer with a high n-type impurity concentration peak, which is at least 10 times the smallest value in its region, to prevent p-type impurity diffusion. This layer is formed with a specific Al composition ratio distribution and n-type impurity concentration profile to enhance electron blocking and reduce electrical resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the electron blocking layer is doped with n-type impurity, then diffusion of p-type impurity into the active layer is suppressed, but the doping is not effective enough in some cases

Engineering Contradiction:
Improvesuppression of p-type impurity diffusionVSAvoideffectiveness of impurity suppression
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The electron blocking layer is designed with a non-uniform n-type impurity concentration distribution, creating a high-concentration region (peak) that locally enhances the suppression of p-type impurity diffusion. This local quality improvement allows the peak region to effectively block p-type impurity diffusion into the active layer, resolving the insufficiency of uniform doping.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the parameter of n-type impurity concentration from a uniform distribution to a peaked distribution with a local maximum. This parameter change creates a high-concentration region that significantly enhances the ability to suppress p-type impurity diffusion, improving the effectiveness beyond simple uniform doping.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If uniform n-type impurity doping is applied throughout the electron blocking layer, then some suppression of p-type impurity diffusion is achieved, but the suppression effectiveness is insufficient

Engineering Contradiction:
Improvedevice lifeVSAvoidimpurity concentration control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

Instead of uniform doping, the invention implements local quality enhancement by creating a high-concentration n-type impurity peak region within the electron blocking layer. This localized high-concentration region provides superior suppression of p-type impurity diffusion while maintaining controllable manufacturing parameters.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The electron blocking layer is designed as a composite structure with regions of different n-type impurity concentrations. This composite doping structure combines low-concentration regions with a high-concentration peak region, achieving both effective impurity suppression and controlled manufacturing characteristics.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses p-type impurity diffusion, improving luminous efficiency and extending the life of the light-emitting element by maintaining high electron blocking efficiency while minimizing electrical resistance.

Implementation Method 1

a p-type impurity from the p-type semiconductor layer is attracted to the silicon in the electron blocking layer and diffusion of the p-type impurity into the active layer is suppressed

Methodology Applied
Scientific EffectElectrostatic attraction: Coulomb's Law

Data Source

PatentUS12057525B2Nitride semiconductor light-emitting element and method for manufacturing nitride semiconductor light-emitting element
Publication Date: 2024.08.06 NIKKISO CO LTD
  • US12057525B2 patent drawing
  • US12057525B2 patent drawing
  • US12057525B2 patent drawing

AI summary

A nitride semiconductor light-emitting element includes an n-type semiconductor layer, a p-type semiconductor layer, an active layer, and an electron blocking layer comprising at least one layer. The at least one layer of the electron blocking layer includes a peak-containing layer having an n-type impurity concentration peak in an n-type impurity concentration distribution along a stacking direction. The n-type impurity concentration peak appears as a local maximum in the n-type impurity concentration distribution along the stacking direction in the peak-containing layer and has an n-type impurity concentration of not less than 10 times a smallest value of the n-type impurity concentration in a region along the stacking direction between positions that are separated from a position of the peak in the stacking direction on both sides in the stacking direction by 10% of a thickness of the peak-containing layer.