Electron Distortion Unit for AFM Cantilever Obstruction

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Solution Overview

Problem

Existing atomic force microscopes (AFMs) face challenges in accurately observing the interaction between the cross-section of a substrate and the probe due to obstruction by the cantilever, which hinders the monitoring and imaging of the substrate surface.

Innovation Solution

Incorporating a distortion unit, such as an electrode or permanent magnets, within the electron microscope to alter the path of secondary electrons emitted from the substrate, allowing them to reach the detector without being blocked by the cantilever, enabling clear imaging of the probe and substrate cross-section.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the electron microscope monitors the AFM and substrate, then the interaction can be observed, but the cantilever obstructs the secondary electrons from reaching the detector

Engineering Contradiction:
Improvemonitoring capabilityVSAvoidelectron obstruction
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a distortion unit as an intermediary component between the substrate and electron detector. This unit generates electromagnetic fields that act as mediators to deflect secondary electrons around the obstructing cantilever, allowing electron trajectories to bypass the obstruction and reach the detector while maintaining the monitoring function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The distortion unit changes the trajectory parameter of secondary electrons by applying electromagnetic fields. By modifying the electron path parameters through field-induced deflection, the system overcomes the geometric obstruction caused by the cantilever without altering the physical positions of the components.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the electron beam is emitted vertically to obtain distinct images, then imaging precision is improved, but the cantilever still blocks secondary electrons

Engineering Contradiction:
Improveimaging precisionVSAvoidelectron blockage
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The distortion unit serves as an intermediary that enables secondary electrons to bypass the cantilever obstruction even when the electron beam is vertically aligned for optimal imaging precision. The electromagnetic fields generated by the distortion unit create alternative pathways for electron detection without compromising the vertical beam configuration.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the distortion unit is added to alter electron paths, then electron detection is improved, but the device complexity increases

Engineering Contradiction:
Improveelectron detectionVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The distortion unit is introduced as a compact intermediary component that integrates electromagnetic field generation capabilities into the existing electron microscope structure. This approach provides an elegant solution to the electron obstruction problem without requiring fundamental redesign of the entire system architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for accurate observation and imaging of the substrate and probe interaction, enhancing the measurement reliability and precision of the AFM by ensuring that secondary electrons are not obstructed, thus providing distinct images of the substrate and probe.

Implementation Method 1

an electron detector detecting secondary electrons generated from the substrate due to the electron beam

Methodology Applied
Scientific EffectSecondary electron emission: Electron Impact Desorption

Implementation Method 2

The distortion unit may include an electrode distorting the path of the secondary electrons by using an electric field

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 3

The electrode may include an anode charged by a positive charge attracting the secondary electrons by gravitation

Methodology Applied
Scientific EffectGravitation: Gravitation

Implementation Method 4

The distortion unit may further include a plurality of permanent magnets distorting the path of the secondary electrons by using a magnetic field

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Data Source

PatentUS9009861B2Substrate measurement apparatus with electron distortion unit
Publication Date: 2015.04.14 KOREA RES INST OF STANDARDS & SCI
  • US9009861B2 patent drawing
  • US9009861B2 patent drawing
  • US9009861B2 patent drawing

AI summary

Provided is a fusion measurement apparatus which increases or maximizes the reliability of a measurement. The fusion measurement apparatus includes an atomic microscope for measuring a surface of a substrate at an atomic level, an electron microscope for measuring the atomic microscope and the substrate, and at least one electrode which distorts the path of a secondary electron on the substrate covered by a cantilever of the atomic microscope so that the secondary electron proceeds to an electron detector of the electron microscope.