Electron Gun Cathode Through Hole No-Emitting Layer

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electron guns face issues with electron emission from the inner surface of through holes in the cathode, leading to disturbed electron beam formation and the production of dark current due to secondary electrons and ions, which can cause damage and overheating.

Innovation Solution

The electron gun incorporates a no-emitting layer at the opening edge or inner surface of the through hole, either as a metal layer, a porous metal base body, or a ceramic-impregnated layer, or chamfers the edge to prevent electron emission, thereby eliminating dark current and maintaining electron beam integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a through hole is formed in the cathode to prevent back bombardment damage, then the cathode is protected from overheating, but electron emission from the through hole causes disturbed electron beam formation and dark current production

Engineering Contradiction:
Improvecathode protection from back bombardmentVSAvoiddark current and electron beam disturbance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention applies a no-emission coating specifically to the inner surface of the through hole, creating a localized region with different emission properties. This allows the through hole to maintain its protective function while preventing unwanted electron emission from its inner surface, thus resolving the contradiction between cathode protection and dark current prevention.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The no-emission coating acts as an intermediary layer between the through hole structure and the electron emission process. This coating material prevents direct electron emission from the through hole inner surface while allowing the through hole to continue providing back bombardment protection, thereby eliminating dark current without sacrificing reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If emitter material is deposited on the cathode surface, then electron emission is enhanced, but material scattering and evaporation can attach in the through hole causing unwanted electron emission

Engineering Contradiction:
Improveelectron emission efficiencyVSAvoidunwanted electron emission from through hole
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The no-emission coating is applied to the through hole inner surface before or during the emitter material deposition process. This preliminary protective layer prevents emitter material from accumulating in the through hole, thereby eliminating the source of unwanted electron emission while allowing normal emitter deposition on the cathode emitting surface to proceed.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses electron emission from the through hole, preventing disturbance of electron beam formation and reducing the risk of damage to the cathode and anode, while maintaining efficient electron flow and beam focus.

Implementation Method 1

a heater (105) to heat a cathode (102)

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

an electron gun (101) to emit thermions by using a heater (105) to heat a cathode (102) in which a thermionic emission substance is splayed onto, coated onto, or impregnated into a metal base body

Methodology Applied
Scientific EffectThermionic emission: Thermionic Emission

Implementation Method 3

it is used by applying, to an anode (103) and a wehnelt (104), a positive electric potential relative to the cathode (102)

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 4

a control can be performed in which the flow of electrons is cutoff with an electric field by applying, to the grid (106), a negative electric potential relative to the cathode (102)

Methodology Applied
Scientific EffectElectric field: Electric Field

Data Source

PatentUS11437214B2Electron gun and manufacturing method therefor
Publication Date: 2022.09.06 NEW JAPAN RADIO CORP
  • US11437214B2 patent drawing
  • US11437214B2 patent drawing
  • US11437214B2 patent drawing

AI summary

An electron gun comprising a cathode having an electron emitting surface and whose planar shape is circular, a heater to increase the temperature of the cathode, and an anode to apply a positive electric potential relative to the cathode to extract electrons in a predetermined direction is provided. The cathode comprises a through hole at a central portion thereof along a central axis of the cathode, and either the cathode comprises a no-emitting layer at at least one of an opening edge on the electron emitting surface side of the through hole and an inner surface of the through hole, or the opening edge on the electron emitting surface side of the through hole is a chamfered C surface or a chamfered R surface.