Cold Field Electron Source Regeneration for Stable High-Current Emission

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Solution Overview

Problem

Cold field emission electron sources (CFE) suffer from poor stability, vulnerability to ion bombardment, and limited operational lifespan, especially at higher emission currents, requiring ultra-high vacuum environments, which restricts their application range and utilization efficiency.

Innovation Solution

An electron source regeneration method that forms a reaction product of metal atoms and gas molecules on the needle tip's surface under an electric field, allowing in-situ regeneration to maintain stability and increase field emission current, enabling operation in lower vacuum environments and extending the electron source's lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If cold field emission electron source is used to achieve high brightness and small energy spread, then electron source performance is improved, but stability deteriorates due to poor stability under high vacuum requirements

Engineering Contradiction:
Improvebrightness and energy spreadVSAvoidstability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent changes the chemical composition parameter of the emission tip by forming a reaction product layer between the metal tip and gas molecules. This layer modification transforms the emission characteristics, enabling stable field emission at lower vacuum levels while maintaining high brightness and small energy spread, thus resolving the contradiction between performance and stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite structure consisting of the metal tip base material and the reaction product layer formed through gas molecule interaction. This composite emission surface combines the structural integrity of the metal tip with the beneficial emission properties of the reaction product, achieving both high brightness and improved stability

Inventive Principle:
Principle #40Composite materials

2Productivity

If emission current is increased to improve productivity, then field emission current is enhanced, but harmful factors worsen due to ion bombardment and burnout risk

Engineering Contradiction:
Improvefield emission currentVSAvoidion bombardment and burnout
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful effect of gas molecules (which typically cause instability and burnout) into a beneficial reaction product layer. This layer protects the tip from direct ion bombardment damage while allowing controlled field emission, thus enabling higher emission currents without proportional increase in burnout risk

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The reaction product layer formed on the tip surface acts as a protective cushion before ion bombardment occurs. This pre-formed layer absorbs and distributes the impact energy of ions, preventing direct damage to the metal tip and reducing burnout risk during high current operation

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If ultra-high vacuum environment is maintained to ensure stability, then emission stability is improved, but device complexity increases due to vacuum system requirements

Engineering Contradiction:
Improveemission stabilityVSAvoidvacuum system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the operating vacuum parameter from ultra-high vacuum to lower vacuum conditions by introducing gas molecules that form protective reaction products. This parameter change eliminates the need for complex ultra-high vacuum systems while maintaining emission stability, thus reducing device complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system uses the presence of gas molecules in the vacuum chamber to self-form the protective reaction product layer on the emission tip. This self-service mechanism eliminates the need for additional protective measures or more extreme vacuum conditions, simplifying the overall system

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method stabilizes CFE operation in lower vacuum conditions with increased field emission current, enhances environmental adaptability, and allows for reuse by regenerating the emission site, reducing the risk of burnout and maintaining performance over time.

Implementation Method 1

If a cathode is made of metal and made into a very fine tip and it is applied by a voltage of thousands of volts in a vacuum, then the electrons in the metal may be emitted from the cathode cold metal. This method of emitting electrons is called as field emission

Methodology Applied
Scientific EffectField emission: Electric Field

Implementation Method 2

the emission site is a reaction product of metal atoms on a surface of the tip and gas molecules formed under an electric field

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentEP3739614B1Electron source regeneration method
Publication Date: 2024.01.31 CHINA ELECTRONIC TECH GRP CORP NO 38 RES INST
  • EP3739614B1 patent drawingFigure 1~2A
  • EP3739614B1 patent drawingFigure 2B~3A
  • EP3739614B1 patent drawingFigure 3B~3C

AI summary

The present disclosure provides a method of regenerating an electron source, the electron source including at least one emission site fixed on a needle tip, the emission site including a reaction product formed by metal atoms and gas molecules, the method comprising: regenerating the electron source in situ if an emission capability of the electron source satisfies a regeneration condition.