Electronic Add-on Module for Injection Appliance Monitoring

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current medical injection devices lack effective monitoring and data management systems to ensure correct injection processes and safe interaction with components, devices, and systems.

Innovation Solution

A portable electronic module with a force sensor and evaluation electronics is attached to the injection device, providing a handle for user grip and measuring axial forces to detect and analyze injection processes, including start and end of distribution, via force and acoustic signals, and communicating with mobile devices for status indication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a force sensor and evaluation electronics are added to the injection device, then monitoring precision and data management capability are improved, but device complexity increases

Engineering Contradiction:
Improveinjection process monitoring accuracyVSAvoiddevice structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The monitoring system is segmented into a separate add-on module that attaches to the injection device. This module contains the force sensor, evaluation electronics, and communication interface, while the main injection device retains its original simple structure. The segmentation allows monitoring functionality to be added without complicating the core injection mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The add-on module serves as an intermediary between the injection device and the external monitoring system. It interfaces with the injection device through simple mechanical attachment and provides force measurement and data communication without requiring complex integration into the device's internal structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If an add-on module is attached to the injection device, then monitoring capability is improved, but the device length increases

Engineering Contradiction:
Improveinjection data captureVSAvoiddevice longitudinal length
Core Design Contradiction:
Loss of informationVSLength of moving object

Solution Approach 1:

Instead of extending the monitoring module along the longitudinal axis of the injection device, the add-on module is designed to attach in a transverse or lateral dimension. This dimensional change allows the monitoring functionality to be added without significantly increasing the device's length in the direction of injection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If the add-on module includes a handle for user grip, then ease of operation is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveuser grip controlVSAvoidmodule housing fabrication
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The handle integrated into the add-on module's housing serves multiple functions: it provides ergonomic grip for users, structurally connects the module components, and contributes to the overall mechanical attachment to the injection device. This multi-functionality reduces the need for separate components and simplifies manufacturing.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures accurate monitoring of injection processes, prevents unintentional device movement, and provides real-time feedback and data management, enhancing user safety and compliance with therapy plans.

Implementation Method 1

the add-on module comprises a force sensor for measuring a time-varying axial force component in the direction of the longitudinal axis exerted or transmitted by the injection device to the attached add-on module during an injection process

Methodology Applied
Scientific EffectForce sensing: Force

Implementation Method 2

The sensor detects axial vibrations, and evaluation electronics in the add-on module identify characteristic operating states or processes

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentEP3538183B1Electronic add-on module for injection appliances
Publication Date: 2024.03.13 YPSOMED AG
  • EP3538183B1 patent drawingFigure 1
  • EP3538183B1 patent drawingFigure 2
  • EP3538183B1 patent drawingFigure 3

AI summary

The invention relates to an electronic add-on module (2) which is fitted releasably onto an automatic injection appliance (1) before the start of injection. The add-on module comprises a force sensor (22) for measuring a time-variable axial force component that is exerted on or transmitted to the attached add-on module by the injection appliance during an injection procedure. The add-on module also comprises a handle (21) or a preferred grip position for gripping and holding the add-on module and the inserted injection appliance. The add-on module can additionally have a microphone (23e) for the detection of acoustic signals. A state of the injection appliance can be determined by the add-on module solely on the basis of the measurements of the axial force sensor, optionally supplemented by measurements of the microphone. The invention thus affords a straightforward and cost-effective way of monitoring or controlling the correct performance of an injection procedure carried out with an automatic injection appliance.