Electronic control component, air-conditioning outdoor unit and air conditioner

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Solution Overview

Problem

The assembly of electronic control boards in air conditioning units requires significant space, leading to complex layouts and difficulty in integrating other components due to the increased size and number of control boards.

Innovation Solution

A mounting bracket system comprising a first and second mounting plate with a support member, forming an included angle, to securely fix multiple electronic control circuit boards, optimizing space utilization and layout.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple electronic control boards are assembled in the master unit, then the control functionality is improved, but the space occupied increases and layout becomes difficult

Engineering Contradiction:
Improvecontrol functionalityVSAvoidspace occupied
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

Multiple electronic control boards are merged onto a single mounting bracket, integrating multiple control functions into one consolidated structure. This reduces the total space occupied while maintaining all necessary control functionalities through vertical stacking and compact arrangement of the circuit boards on the bracket.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mounting bracket utilizes three-dimensional space by extending in multiple directions (length, width, and height) to accommodate multiple electronic control boards vertically and horizontally. This dimensional approach allows efficient space utilization within the master unit by arranging boards in layers and rows rather than spreading them out in a single plane.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If multiple brackets are used to install electronic control boards, then the mounting reliability is improved, but the device complexity increases

Engineering Contradiction:
Improvemounting reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple bracket structures are merged into a single integrated mounting bracket that can support multiple electronic control boards simultaneously. This unified bracket design maintains the reliability of multiple support structures while reducing overall device complexity by eliminating the need for separate brackets and simplifying the assembly process.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mounting bracket is designed with multi-functional capabilities to perform multiple mounting tasks using a single structure. It can accommodate different sizes and types of electronic control boards through adjustable mounting positions and universal fixing mechanisms, thereby providing reliable support without increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If the electronic control boards are arranged in a complex power distribution structure, then the control functionality is improved, but the layout difficulty increases

Engineering Contradiction:
Improvecontrol functionalityVSAvoidlayout difficulty
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The complex power distribution structure is segmented into modular sections on the mounting bracket, with each section handling specific power distribution tasks. This segmentation allows for organized wiring and easier layout by dividing the complex electrical architecture into manageable, standardized modules that can be independently arranged and connected.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mounting bracket serves as an intermediary structure that organizes and manages the complex power distribution between multiple electronic control boards. It provides structured mounting positions, routing channels, and connection points that simplify the layout process by mediating the complex electrical interconnections in an organized manner.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250244028A1Electronic control component, air-conditioning outdoor unit and air conditioner
Publication Date: 2025.07.31 GD MIDEA HEATING & VENTILATING EQUIP CO LTD
  • US20250244028A1 patent drawing
  • US20250244028A1 patent drawing
  • US20250244028A1 patent drawing

AI summary

An electronic control component, an air-conditioning outdoor unit, and an air conditioner are provided. The electric control component includes a mounting bracket and multiple electronic control circuit boards. The mounting bracket includes a first mounting plate, a second mounting plate and a support member. The electronic control circuit boards are respectively provided on the first mounting plate and the second mounting plate connected to the first mounting plate. An included angle is formed between the first mounting plate and the second mounting plate. The support member is connected between the first mounting plate and the second mounting plate. The air-conditioning outdoor unit includes a casing, a middle partition, a fan component, a compressor component and the electronic control component. The air conditioner includes an air-conditioning indoor unit and the air-conditioning outdoor unit that are connected to each other.