Electronic Door Latch Backup Power with Current Limiting

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Solution Overview

Problem

Existing electronically controlled door latches in vehicles face challenges in maintaining power supply during long-term parking situations or power failures, particularly when used with devices that require electrical operation, as supercapacitors discharge rapidly and current solutions do not effectively manage current flow to ensure access to the vehicle.

Innovation Solution

An electronically controlled door latch arrangement incorporating a supercapacitor group connected via a current limiter, which limits current flow to maintain charge and provide auxiliary power when the main power source is unavailable, using a current limiter to interrupt the connection above a predetermined threshold, ensuring the supercapacitor group does not discharge completely.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If supercapacitors are used to provide backup power to the eLatch during long-term parking, then the eLatch can operate during power failures, but the supercapacitor discharges rapidly and cannot maintain power supply for extended periods

Engineering Contradiction:
Improvepower supply reliability during failureVSAvoidduration of power supply
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

A current limiter is introduced as an intermediary component between the supercapacitor and the eLatch. This current limiter actively regulates and restricts the discharge current from the supercapacitor to a safe, controlled level, preventing rapid discharge while ensuring sufficient power delivery to the eLatch during backup operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system changes the current parameter by implementing dynamic current limiting. The current limiter monitors and adjusts the discharge current based on predefined thresholds, transforming the uncontrolled rapid discharge into a controlled, sustained discharge that can maintain power supply for extended parking periods.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the supercapacitor group is continuously connected to the external device, then power is always available, but the charge in the supercapacitor group is lost during long-term parking

Engineering Contradiction:
Improveaccessibility of powerVSAvoidcharge loss in supercapacitor
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The current limiter incorporates feedback mechanisms that continuously monitor the charge state and current flow from the supercapacitor. Based on this feedback, the system dynamically adjusts the discharge rate to balance power availability with charge preservation, preventing complete discharge during long-term parking while maintaining operational readiness.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The current limiter implements periodic monitoring and control cycles, repeatedly assessing the charge state and adjusting current flow accordingly. This periodic action ensures that the supercapacitor maintains sufficient charge over extended periods while still providing power when needed.

Inventive Principle:
Principle #19Periodic action

3Ease of operation

If mechanical Bowden cables or levers are used for the eLatch, then the door can be opened without power, but the system becomes more complex and less reliable

Engineering Contradiction:
Improvedoor opening capability without powerVSAvoidmechanical component complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces mechanical Bowden cables and levers with an electronically controlled system. Instead of mechanical linkages, the eLatch uses electronic actuators controlled by a control unit, eliminating the need for complex mechanical backup mechanisms while maintaining or improving reliability through electronic control and diagnostic capabilities.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution maintains sufficient power to operate external devices like electronically actuated door handles, even in long-term parking or power failure scenarios, by managing current flow to preserve supercapacitor charge and ensure reliable access to the vehicle.

Implementation Method 1

a supercapacitor group (3), wherein the supercapacitor group (3) is galvanically conductively connected to the external device (2) via the interconnected current limiter (4)

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

the current limiter (4) is configured to interrupt a current to the external device (2) from the supercapacitor group (3) at a predetermined current limit value

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentEP4621178A1Electronically controlled door latch arrangement
Publication Date: 2025.09.24 KIEKERT AG
  • EP4621178A1 patent drawingFigure 1~2
  • EP4621178A1 patent drawing
  • EP4621178A1 patent drawing

AI summary

The invention relates to an electronically controlled door latch arrangement for a vehicle (17), the arrangement comprising an external device (2), a supercapacitor group (3) and a current limiter (4), wherein the supercapacitor group (3) is galvanically conductively connected to the external device (2) via the interconnected current limiter (4), the supercapacitor group (3) is chargeable with a main supply power provided by a main power source (5) of the vehicle (17) during a normal operating state, such that in the event of an unavailability of the main supply power, an auxiliary supply power is provided to the external device (2) employing the supercapacitor group (3) during a backup operating state, and the current limiter (4) is configured to interrupt a current to the external device (2) from the supercapacitor group (3) at a predetermined current limit value, such that the charge in the supercapacitor group (3) is maintained. In this way an easy, cheap and reliable solution for feeding an electronically controlled door latch with power in long term parking situations is provided.