Electronic Label System for Aircraft Maintenance Data Access

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Solution Overview

Problem

Traditional adhesive labels on aircraft distribution assemblies are difficult to read, require multiple labels for maintenance, and fail to identify wireless connections, making maintenance and troubleshooting inefficient, especially when the system is powered off.

Innovation Solution

An electronic label system with a communication link to a line replaceable unit, providing real-time information via a chip or RFID tag, which can be accessed even when the unit is powered off, including critical failure data, health data, and connection information.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional adhesive labels are used on distribution assembly, then labeling is simple and inexpensive, but the labels are difficult to read, cannot be updated, and fail to identify wireless connections

Engineering Contradiction:
Improvelabeling simplicityVSAvoidinformation completeness and accessibility
Core Design Contradiction:
Ease of manufactureVSLoss of information

Solution Approach 1:

The patent replaces traditional mechanical adhesive labels with an electronic label system that uses electronic displays and communication protocols. The electronic label includes a display element and can communicate with the line replaceable unit through a communication link, substituting the static mechanical labeling system with a dynamic electronic information system that provides real-time data access.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an electronic label as an intermediary between the line replaceable unit and the maintenance personnel. This electronic label acts as a mediator that can display information, store data, and communicate system status, bridging the gap between the internal unit data and external human operators more effectively than traditional labels.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If multiple adhesive labels are used for maintenance instances, then more information can be provided, but the device complexity increases and maintenance becomes less efficient

Engineering Contradiction:
Improveinformation availabilityVSAvoidlabeling complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent implements a universal electronic label system that can perform multiple functions: displaying identification information, showing system status, providing maintenance instructions, and storing diagnostic data. This single multi-functional electronic label replaces the need for multiple specialized adhesive labels, reducing overall system complexity while maintaining comprehensive information availability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The electronic label system is dynamic and can update its displayed information in real-time based on the system state, whereas traditional adhesive labels are static. The electronic label can change its content to reflect different maintenance instances, system configurations, and diagnostic information without requiring physical replacement or addition of labels.

Inventive Principle:
Principle #15Dynamics

3Loss of information

If aircraft is powered on to access system information, then complete diagnostic data is available, but maintenance time increases and system availability decreases

Engineering Contradiction:
Improvediagnostic data completenessVSAvoidmaintenance time
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The electronic label system performs preliminary action by continuously monitoring and storing diagnostic information from the line replaceable unit while the system is operating. This pre-capture of diagnostic data allows maintenance personnel to access complete system information without needing to power on the aircraft, as the data has already been collected and is ready for immediate review during maintenance activities.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables maintenance personnel to quickly access and verify information, facilitating accurate maintenance and troubleshooting without needing the aircraft to be powered on, and allows for real-time data updates.

Implementation Method 1

The electronic label includes a chip or a radio frequency identification tag that provides the information to a reader

Methodology Applied
Scientific EffectRadio frequency identification: Electromagnetic Induction

Data Source

PatentUS10885288B2Electronic label system
Publication Date: 2021.01.05 HAMILTON SUNDSTRAND CORP
  • US10885288B2 patent drawing
  • US10885288B2 patent drawing
  • US10885288B2 patent drawing

AI summary

An electronic label system is provided. The electronic label system includes a line replaceable unit. The electronic label system also includes an electronic label communicatively coupled to the line replaceable unit via a hardware link. The electronic label stores information respective to the line replaceable unit. The electronic label includes a chip or a radio frequency identification tag that provides the information to a reader.