Electronically Modulated Vehicle Lighting Unit

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Solution Overview

Problem

Existing high luminosity lighting units for vehicles lack adjustability in light beam configuration, requiring multiple units for different applications and mechanical parts that can be prone to repair issues.

Innovation Solution

A vehicle-mountable lighting unit with an electronically adjustable refractive element and controller to modify beam spread and direction, eliminating the need for mechanical parts and allowing for customizable light beam configurations via a command interface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple lighting units are used for different illumination applications, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improveillumination application adaptabilityVSAvoidnumber of lighting units
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a single lighting unit that can perform multiple illumination functions (spotlight, work light, flood light) by electronically adjusting the refractive properties of the lens element. The controller modifies the refractive index of the lens material to change beam spread and configuration, allowing one device to replace multiple specialized lighting units.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent changes the physical parameter of the lens material by electronically adjusting its refractive properties. The controller applies electrical signals to modify the refractive index of the lens element, enabling dynamic transformation of the light beam characteristics (spread, focus, direction) without mechanical moving parts, thus achieving multiple illumination patterns from a single fixed lighting unit.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If mechanical parts are used for beam adjustment, then adaptability is improved, but reliability deteriorates

Engineering Contradiction:
Improvebeam configuration adjustabilityVSAvoidmechanical part durability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent replaces mechanical adjustment mechanisms (such as rotating lenses or moving reflectors) with an electronic system that modifies the refractive properties of the lens material. The controller uses electrical signals to change the refractive index of the lens element, enabling beam spread and configuration adjustment without any mechanical moving parts, thereby eliminating wear, friction, and mechanical failure modes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If electronically adjustable refractive element is used, then device complexity is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvemechanical adjustment mechanismVSAvoidrefractive element fabrication
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent employs a lens element with controllable refractive properties that can be electronically adjusted by the controller. This approach replaces complex mechanical adjustment mechanisms with a solid-state optical solution, reducing moving parts and mechanical complexity. The refractive element is manufactured with precise optical properties to enable electronic modulation of beam characteristics.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables robust, compact, and versatile lighting with infinite selectable beam configurations and directions, suitable for various applications without mechanical failures, enhancing illumination efficiency and reducing maintenance needs.

Implementation Method 1

an optics arrangement, including an electronically adjustable refractive element; and a controller configured to electronically modify refractive properties of the refractive element to modulate a beam spread

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

electronically adjustable refractive element; controller configured to electronically modify refractive properties

Methodology Applied
Scientific EffectElectro-optic effect: Electro-Optic Effects

Data Source

PatentUS11708020B2Lighting unit with electronically modulated beam configuration
Publication Date: 2023.07.25 FEDERAL SIGNAL CORPORATION
  • US11708020B2 patent drawing
  • US11708020B2 patent drawing
  • US11708020B2 patent drawing

AI summary

Lighting unit that can be mounted to a vehicle for illuminating work or emergency areas at night. The lighting unit includes a mechanically controllable driver for selecting a position of a central optical axis of the light emitter and an electronically adjustable refractive element for modulating a beam spread configuration generated by the lighting unit.