Electronic Lock Automatic Door Type Detection

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Solution Overview

Problem

Conventional electronic locks require manual configuration to determine left-open or right-open settings, which is prone to human error, leading to incorrect locking and unlocking operations and potential malfunctions.

Innovation Solution

An electronic lock with a locking mechanism and control device that includes Hall sensors and a magnetic component, allowing the control module to automatically determine the door type and set the correct opening mode based on sensing signals from the Hall sensors without manual rotation of the turning-piece module.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If manual configuration is used to set left-open or right-open settings, then the electronic lock can be adapted to different door types, but human error occurs leading to incorrect locking and unlocking operations

Engineering Contradiction:
Improveadaptability to different door typesVSAvoidaccuracy of configuration
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The electronic lock automatically detects the door type and configures the opening mode without requiring manual intervention. The control module autonomously determines whether the door is a left-hand or right-hand door by monitoring the rotation direction of the turning-piece module during installation, and automatically sets the corresponding opening mode, eliminating human error in configuration.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses feedback from Hall sensors to detect the position and rotation direction of the magnetic component on the turning-piece module. This feedback information is processed by the control module to automatically determine the door type and configure the appropriate opening mode, ensuring accurate adaptation to different door types without manual intervention.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If manual setting is performed, then the electronic lock can be configured for specific door types, but malfunctions and damages may occur due to incorrect setup

Engineering Contradiction:
Improveconfiguration for specific door typesVSAvoidmalfunctions and damages
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The electronic lock performs self-configuration by automatically detecting the door type through the rotation direction of the turning-piece module and setting the appropriate opening mode. This eliminates manual configuration errors that could lead to malfunctions or damages, as the system autonomously ensures correct setup for the specific door type.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system prevents potential malfunctions and damages by proactively automatically configuring the correct opening mode before any locking or unlocking operations are performed. By detecting the door type during installation and pre-setting the appropriate mode, the system prevents incorrect operations that could cause harm.

Inventive Principle:
Principle #9Preliminary anti-action

3Reliability

If automatic detection using Hall sensors and magnetic component is implemented, then human error is reduced, but device complexity increases

Engineering Contradiction:
Improveaccuracy of configurationVSAvoidcomplexity of control device
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical configuration with an automatic detection system using Hall sensors and a magnetic component. The Hall sensors detect the position and rotation direction of the magnetic component on the turning-piece module, providing automated feedback to the control module for determining door type and setting the opening mode, thereby eliminating manual intervention and improving reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The control module serves multiple functions: it controls the electronic driving module for locking and unlocking operations, detects the door type through Hall sensor feedback, automatically determines the opening mode, and drives the turning-piece module during installation. This multi-functionality reduces the need for separate configuration mechanisms, balancing automation with reasonable complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces human error in configuring the electronic lock, ensuring accurate locking and unlocking operations by automatically determining the door type and setting the appropriate mode, thus preventing malfunctions and damages.

Implementation Method 1

The control device includes three Hall sensors disposed to surround a rotation axis of the turning-piece module and angularly spaced apart from each other

Methodology Applied
Scientific EffectHall effect: Hall Effect

Data Source

PatentUS20240240496A1Electronic lock and method for setting up electronic lock
Publication Date: 2024.07.18 TONG LUNG METAL IND CO LTD
  • US20240240496A1 patent drawing
  • US20240240496A1 patent drawing
  • US20240240496A1 patent drawing

AI summary

An electronic lock includes a locking mechanism and a control device. The locking mechanism includes an electronic driving module, a deadbolt, and a turning-piece module configured to be driven by the electronic driving module or to be manually operated to rotate among a first position, a second position and a third position, and to drive the deadbolt to move while rotating. The control device includes three Hall sensors surrounding a rotation axis of the turning-piece module, a magnetic component co-rotatable with the turning-piece module relative to the Hall sensors, and a control module. Each Hall sensor generates a sensing signal upon detecting the magnetic component. The control module is configured to activate a left-open setting or a right-open setting according to two sensing signals that are first received respectively from two of the Hall sensors without controlling the electronic driving module to drive the turning-piece module to rotate.