Electronically Controlled Discharge Nozzles for Adaptive Fire Suppression

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Solution Overview

Problem

Existing fire suppression systems lack the ability to dynamically adjust fire suppressant agent distribution based on real-time fire conditions and environmental changes, leading to inefficiencies and potential re-ignition risks.

Innovation Solution

A fire suppression system with electronically controllable variable flow rate nozzles and a controller that uses pulse width modulation (PWM) to adjust nozzle operation based on sensor feedback, allowing for real-time control of fire suppressant agent distribution and response profiles tailored to specific fire conditions and appliance types.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional fixed flow rate nozzles are used, then the system structure is simple, but the system cannot dynamically adjust fire suppressant agent distribution based on real-time fire conditions

Engineering Contradiction:
Improvedynamic adjustment capabilityVSAvoidnozzle control system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies PWM (pulse width modulation) technology to enable dynamic adjustment of nozzle flow rates. The controller modulates the duty cycle of PWM signals to electronically control variable flow rate nozzles, allowing real-time adaptation to changing fire conditions without mechanical reconfiguration. This resolves the contradiction by introducing dynamic control capability while maintaining relative system simplicity through electronic rather than mechanical complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates sensor feedback loops where temperature and smoke sensors continuously monitor fire conditions and feed this information to the controller. The controller adjusts nozzle flow rates based on real-time sensor data, creating a closed-loop feedback system. This enables adaptive response to actual fire conditions while distributing control complexity across multiple sensors and a centralized controller rather than requiring complex individual nozzle mechanisms.

Inventive Principle:
Principle #23Feedback

2Speed

If high flow rate is used to suppress fire quickly, then fire suppression speed is improved, but fire suppressant agent consumption increases

Engineering Contradiction:
Improvefire suppression speedVSAvoidfire suppressant agent consumption
Core Design Contradiction:
SpeedVSLoss of substance

Solution Approach 1:

The patent implements periodic pulsed discharge of fire suppressant agent through PWM control. Instead of continuous high-flow discharge, the system uses intermittent pulses with variable duty cycles. During initial fire growth stages, higher duty cycles provide rapid suppression, while during extinction phases, lower duty cycles reduce agent consumption. This periodic action pattern resolves the contradiction by providing fast response when needed while minimizing overall substance loss through intelligent timing control.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system dynamically adjusts flow rates based on real-time fire condition assessment. The controller monitors sensor feedback and continuously modulates nozzle discharge rates to match actual fire needs. When fire intensity increases, flow rate increases accordingly; when fire is suppressed, flow rate decreases. This dynamic adaptation prevents excessive agent consumption while maintaining adequate suppression capability throughout the fire suppression process.

Inventive Principle:
Principle #15Dynamics

3Reliability

If continuous discharge is used, then fire suppression coverage is maintained, but re-ignition risks increase due to agent exhaustion

Engineering Contradiction:
Improvefire suppression reliabilityVSAvoidagent discharge duration
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The system uses periodic pulsed discharge patterns to maintain fire suppression coverage without continuous agent consumption. The PWM control creates intermittent discharge cycles that provide sufficient coverage during critical phases while allowing agent reserves to be conserved. The periodic action maintains reliability by ensuring agent is still available when re-ignition occurs, as the system can reactivate nozzles with remaining agent supply.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system maintains continuous fire suppression capability through strategic pulsed discharge rather than continuous discharge. The periodic action ensures the fire suppression agent remains available for extended periods, creating a continuous protective effect that can respond to re-ignition events. This approach balances the need for sustained coverage with the need to preserve agent supply duration.

Inventive Principle:
Principle #20Continuity of useful action

4Device complexity

If multiple zones are served by single nozzles, then device complexity is reduced, but fire suppression precision and targeting capability deteriorate

Engineering Contradiction:
Improvenozzle zone assignment complexityVSAvoidfire suppression targeting precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent divides the protected area into multiple zones with dedicated nozzles for each zone. The controller manages independent PWM control for each zone's nozzles, allowing precise targeting of fire conditions in specific locations. This segmentation enables high precision fire suppression by directing agent flow specifically where needed rather than using uniform discharge across multiple zones, while keeping individual nozzle control relatively simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements local quality control by assigning specific nozzles to specific zones with tailored discharge characteristics. Each zone can have its own flow rate, pulse width, and timing parameters optimized for local fire conditions and appliance types. This localized optimization provides precise fire suppression targeting while maintaining simple nozzle designs, as each nozzle is independently controlled rather than requiring complex mechanical adjustment mechanisms.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances fire suppression effectiveness by targeting and suppressing fires efficiently, reducing agent usage, and minimizing re-ignition risks through intelligent nozzle control and adaptive response strategies.

Implementation Method 1

The controller is configured to generate a pulse width modulation signal based on the fire suppression response profile and provide the pulse width modulation signal to one or more of the plurality of PWM nozzles to operate the PWM nozzles

Methodology Applied
Scientific EffectPulse width modulation: Phase Modulation

Data Source

PatentUS12440713B2Systems and methods for electronically controlling discharge nozzles
Publication Date: 2025.10.14 TYCO FIRE PRODUCTS LP
  • US12440713B2 patent drawing
  • US12440713B2 patent drawing
  • US12440713B2 patent drawing

AI summary

A fire suppression system includes a controller. The controller is configured to receive sensor data regarding a fire condition from a sensor. The controller is also configured to determine a fire suppression response profile based on the sensor data. The controller is also configured to selectively control a flow rate of each of multiple electronically controllable variable flow rate nozzles over time to provide a fire suppressant agent to multiple zones according to the fire suppression response profile.