Electronic Paper Microstructure Total Internal Reflection

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Solution Overview

Problem

Existing electronic paper technologies face challenges in achieving high reflectivity, particularly in their manufacturing methods and display principles.

Innovation Solution

The solution involves a structure with a first and second substrate, each with electrodes and a microstructure, where pixel isolation walls divide the display into units, allowing charged particles to control contact with the microstructure based on voltage, utilizing total internal reflection for high reflectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If electrophoresis display technology is used, then display functionality is achieved, but reflectivity is insufficient

Engineering Contradiction:
ImprovereflectivityVSAvoidstructure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent applies equipotentiality by creating a microstructure array on the substrate that provides uniform optical reflection characteristics across the display surface. The microstructures are arranged in a regular pattern with consistent geometric parameters, ensuring that light reflection is uniform throughout the display area, thereby improving overall reflectivity while maintaining structural regularity for ease of manufacturing.

Inventive Principle:
Principle #12Equipotentiality

Solution Approach 2:

The patent utilizes parameter changes by optimizing the geometric parameters of the microstructures (such as height, width, and spacing) and the refractive index of the surrounding medium to enhance light reflection. By adjusting these parameters, the display achieves higher reflectivity without requiring complex additional components, thus resolving the contradiction between reflectivity improvement and structural complexity.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If microstructure is added to enhance reflectivity, then light reflection is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvelight reflectionVSAvoidmanufacturing ease
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent applies segmentation by dividing the display surface into multiple pixel units, each containing a specific arrangement of microstructures. This segmentation allows for standardized manufacturing processes where identical microstructure arrays can be replicated across the entire display area, simplifying production while maintaining high reflectivity in each pixel unit.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces complex mechanical manufacturing processes with optical design solutions. Instead of using complex multi-layer structures or additional optical components to achieve high reflectivity, the invention uses carefully designed microstructure geometries that exploit optical principles (such as total internal reflection) to enhance light reflection, thereby simplifying the manufacturing process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If charged particles are used for display, then electrophoresis function is achieved, but display quality is limited

Engineering Contradiction:
Improvedisplay qualityVSAvoiddisplay brightness
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent merges two functional systems: the electrophoresis display system (charged particles moving between electrodes) and the optical reflection system (microstructures on substrate). By combining these systems, the display benefits from both the reliable image formation capability of electrophoresis and the enhanced brightness from microstructure-mediated light reflection, thereby improving overall display quality and brightness simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances reflectivity by controlling light interaction with the microstructure, achieving effective black and white states through electric field manipulation, improving display quality and efficiency.

Implementation Method 1

when the charged particles are not in contact with the microstructure, light from outside is subject to total internal reflection after being radiated to the microstructure through the first substrate

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

Electrophoresis (EP) is a phenomenon that charged particles move, under the effect of an electric field, toward an oppositely charged electrode

Methodology Applied
Scientific EffectElectrophoresis: Electrophoresis

Data Source

PatentUS10459309B2Electronic paper and manufacturing method thereof
Publication Date: 2019.10.29 WUXI CLEARINK LTD
  • US10459309B2 patent drawing
  • US10459309B2 patent drawing
  • US10459309B2 patent drawing

AI summary

An electronic paper and a manufacturing method thereof are provided. The electronic paper includes a first substrate provided with a microstructure and multiple first electrodes thereon; a second substrate arranged opposite to the first substrate and provided with multiple second electrodes thereon, the microstructure is arranged on a side of the first substrate facing the second substrate; and pixel isolation walls arranged between the first and second substrates, for dividing the electronic paper into pixel units; each pixel unit includes: one first substrate; one second substrate; charged particles arranged between the first and second electrodes, the first and second electrodes control, depending on a voltage applied thereto, contact between the charged particles and the microstructure; when the charged particles are not in contact with the microstructure, light from outside is subject to total internal reflection after being radiated to the microstructure through the first substrate.