Electronic Release System for Aircraft Ejection Seats

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Solution Overview

Problem

Ejection systems in high-performance aircraft are burdened by mechanical linkages that add weight and cost, and fail to efficiently release occupants from the ejection seat across varying aircraft conditions.

Innovation Solution

An electronic release system that uses a controller to activate a plurality of release devices, allowing for the simultaneous and controlled release of pins, including lap belts and leg restraints, reducing weight and improving efficiency by eliminating the need for mechanical linkages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If mechanical linkages are used to release pins from ejection seat, then reliable release function is achieved, but weight and device complexity increase

Engineering Contradiction:
Improverelease function reliabilityVSAvoidejection seat weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent replaces mechanical linkages with an electronic release system that uses electrical signals to actuate release devices. The controller receives an ejection signal and commands the release devices to retract the pins, eliminating the need for complex mechanical transmission components while maintaining reliable release function.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts and removes the mechanical linkage components from the ejection seat system. By eliminating these heavy mechanical transmission elements and replacing them with lightweight electronic actuators, the system achieves weight reduction while preserving the essential pin release function.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If mechanical linkages are used to release pins from ejection seat, then reliable release function is achieved, but device complexity and cost increase

Engineering Contradiction:
Improverelease function reliabilityVSAvoidejection seat complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent substitutes complex mechanical linkages with a simplified electronic control system. The controller directly commands release devices through electrical signals, eliminating the need for mechanical gears, linkages, and transmission components, thereby reducing device complexity and manufacturing cost.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operational parameter from mechanical force transmission to electrical signal control. This parameter change fundamentally simplifies the system architecture, reducing the number of moving parts and mechanical interfaces while improving reliability through electronic control.

Inventive Principle:
Principle #35Parameter changes

3Speed

If pins are released simultaneously during ejection, then rapid occupant separation is achieved, but control precision over individual pin release timing is reduced

Engineering Contradiction:
Improveoccupant separation speedVSAvoidpin release timing precision
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent segments the pin release function into individually controllable release devices, each capable of being actuated independently or in coordinated groups. This segmentation allows the system to achieve rapid simultaneous release when needed while retaining the capability for precise individual pin control through the controller's selective actuation commands.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements a dynamic release control system where the controller can adaptively command different release sequences based on flight conditions. The system can transition between simultaneous release for rapid separation and staged release for controlled scenarios, providing both speed and precision as needed.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11655041B2Electronic release systems and methods for ejection seats
Publication Date: 2023.05.23 AMI IND INC
  • US11655041B2 patent drawing
  • US11655041B2 patent drawing
  • US11655041B2 patent drawing

AI summary

An electronic release system for an aircraft ejection system may comprise: a controller; a plurality of release devices in operable communication with the controller; a plurality of pins, each pin in the plurality of pins operably coupled to a release device in the plurality of release devices, the controller configured to: receive an indication that an ejection event from an aircraft has been initiated, command activation of the plurality of release devices, and in response to commanding the activation, releasing the plurality of pins from an ejection seat.