Electronic Suspension Speed-Based Damping Switching for Motorcycles

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Solution Overview

Problem

Existing electronically controlled suspensions struggle to set an optimal damping specification that balances traveling stability and riding comfort, especially as vehicle speed and road conditions change.

Innovation Solution

The electronically controlled suspension system includes a suspension, an actuator to change damping force, an operation device to select damping specifications, and a controller that automatically switches between low-speed and high-speed damping specifications based on vehicle speed, ensuring optimal damping force adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the damping specification for high vehicle speed depends on the damping specification for low vehicle speed, then the device complexity is reduced, but the traveling stability cannot be optimized at high speeds

Engineering Contradiction:
Improvetraveling stabilityVSAvoiddamping specification configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The damping specification is segmented into independent low-speed and high-speed components. The controller stores separate damping specifications for low vehicle speed and high vehicle speed, allowing each to be optimized independently without dependency on the other, thereby resolving the contradiction between optimization and complexity.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If multiple damping specifications are provided for different vehicle speeds, then the adaptability is improved, but the ease of operation deteriorates due to selection complexity

Engineering Contradiction:
Improvedamping specification adaptabilityVSAvoiddamping specification selection
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The controller automatically selects and switches between damping specifications for low and high vehicle speeds based on detected vehicle speed, eliminating the need for manual selection by the rider. This self-service approach maintains high adaptability while greatly simplifying operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The damping specification dynamically changes based on vehicle speed conditions. The controller automatically switches between low-speed and high-speed damping specifications as the vehicle transitions between speed ranges, providing adaptive performance without manual intervention.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the damping force is increased to stabilize the vehicle during sports traveling, then the traveling stability is improved, but the riding comfort deteriorates on rugged roads

Engineering Contradiction:
Improvetraveling stabilityVSAvoidriding comfort
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The damping force dynamically adapts to vehicle speed and riding conditions. During high-speed sports traveling, the high-speed damping specification provides increased damping for stability. During low-speed rugged road travel, the low-speed damping specification reduces damping for comfort, allowing the system to optimize both stability and comfort in different contexts.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP4549180A1Electronically controlled suspension
Publication Date: 2025.05.07 SUZUKI MOTOR CORP
  • EP4549180A1 patent drawingFigure 1
  • EP4549180A1 patent drawingFigure 2
  • EP4549180A1 patent drawingFigure 3

AI summary

An electronically controlled suspension (1) includes a suspension (26, 27) configured to damp vibration of a wheel of a saddle-riding vehicle, an actuator (24, 25) configured to change a damping force of the suspension, an operation device (17) configured to receive a selection of a damping specification among a plurality of damping specifications for low vehicle speed, and a controller (11, 12) configured to operate the actuator with the damping specification for low vehicle speed or a damping specification for high vehicle speed. The controller (11, 12) is configured to apply any damping specification for low vehicle speed, during low-speed traveling at a speed equal to or lower than a predetermined speed. The controller (11, 12) is configured to automatically apply the damping specification for high vehicle speed, during high-speed traveling at a speed exceeding the predetermined speed.