Electronic Voltage Regulation Transformer Without Mechanical Switches

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Solution Overview

Problem

Existing voltage regulation systems in power distribution circuits rely on mechanical switches that generate electric arcs, leading to wear, frequent maintenance, and environmental risks, with high implementation and maintenance costs, and limited voltage adjustment precision.

Innovation Solution

A system using a regulation transformer with a primary and secondary winding, a measuring device, a control device, and an actuation device that adjusts voltage electronically without mechanical parts or insulating oil, allowing continuous and precise voltage regulation by adding the adjustment voltage in module and phase to the supply voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a mechanical switch is used to regulate voltage by switching between taps, then voltage regulation is achieved, but electric arcs are generated causing contact wear and requiring frequent maintenance

Engineering Contradiction:
Improvevoltage regulation reliabilityVSAvoidmaintenance frequency
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The patent replaces the mechanical switch system with an electronic control system using solid-state components. The voltage regulation is achieved through electronic switching devices (such as thyristors or transistors) that control the connection between the secondary winding taps and the load, eliminating mechanical contacts and electric arcs. This substitution maintains voltage regulation functionality while eliminating contact wear and the need for frequent maintenance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts and removes the mechanical switch component from the voltage regulator system. By eliminating the mechanical switching mechanism, the source of electric arcs and contact wear is removed entirely. The system retains only the essential voltage regulation function through electronic means, simplifying the overall structure and reducing maintenance requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

2Adaptability or versatility

If a mechanical switch with multiple taps is used, then voltage adjustment is possible, but the number of adjustment positions is limited to fixed values

Engineering Contradiction:
Improvevoltage adjustment capabilityVSAvoidswitch structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent transforms the static, discrete tap selection mechanism into a dynamic electronic control system. Instead of fixed mechanical connections to predetermined taps, the electronic switching devices can dynamically connect any tap to the load based on real-time voltage requirements. This enables continuous or near-continuous voltage adjustment rather than limited fixed positions, while the electronic control logic manages the complexity of coordinating multiple switches.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent creates a universal voltage regulation system where the same electronic control architecture can achieve multiple functions: voltage boosting, voltage cutting, and continuous adjustment across a wide range. The electronic switching network can selectively connect any combination of secondary winding taps, providing versatile voltage control in a single integrated system rather than requiring separate mechanisms for different adjustment modes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If a transformer with shunts or taps is used for voltage regulation, then voltage can be increased or decreased, but the switch must be mounted inside a tank with insulating oil increasing the volume

Engineering Contradiction:
Improvevoltage transformation capabilityVSAvoidtransformer tank volume
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

The patent extracts the switching mechanism from the insulating oil tank environment. By using electronic switching devices that can be mounted externally or in non-oil environments, the system eliminates the need for a large oil-filled tank to accommodate mechanical switches. This reduces the overall volume of the voltage regulator while maintaining the voltage transformation and regulation capabilities through external electronic control circuitry.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of operation

If electrical arcs are generated during switch operation, then tap switching is achieved, but metal particles are removed from contacts causing wear and forming inflammable gases

Engineering Contradiction:
Improveautomatic tap switchingVSAvoidelectric arc generation
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the arc-generating mechanical switch with an electronic switching system using solid-state devices such as thyristors or transistors. These electronic components switch currents without generating electric arcs, thereby eliminating the production of metal particles and inflammable gases. The automatic tap switching function is maintained through electronic control circuits that detect voltage conditions and activate the appropriate electronic switches to connect the desired taps.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent eliminates the harmful effects of electric arcs by completely replacing the arc-based switching mechanism. Rather than trying to manage or reduce arc damage, the solution converts the harmful arc discharge process into a beneficial arc-free electronic switching process. This transformation maintains the automatic switching capability while eliminating all associated harmful effects including contact erosion, gas generation, and electromagnetic interference from arcs.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces maintenance and replacement needs, lowers costs and environmental risks, and enables precise, continuous voltage adjustments without power interruptions or mechanical wear, improving system performance and safety.

Implementation Method 1

a regulation transformer (2) having a primary winding and a secondary winding, the secondary winding of the regulation transformer (2) being operatively arranged in series between the power source (F) and the load (C)... the regulation transformer (2) being capable of transforming the adjustment voltage applied to the primary winding into a regulation voltage to be applied to the secondary winding

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a measuring device (5) operatively associated to the load (C), the measuring device (5) being capable of measuring at least one value of an electric signal of the load (C)

Methodology Applied
Scientific EffectElectrical signal measurement: Ohm's Law

Data Source

PatentUS8552701B2System for regulating a load voltage in power distribution circuits and method for regulating a load voltage in power distribution circuits
Publication Date: 2013.10.08 SIEMENS ENERGY GLOBAL GMBH & CO KG
  • US8552701B2 patent drawing
  • US8552701B2 patent drawing
  • US8552701B2 patent drawing

AI summary

The present invention refers to a system for regulating a load voltage (C) in power distribution circuits comprising at least: a regulation transformer (2) the secondary winding of the regulatory transformer (2) being operatively arranged in series between a power source (F) and the load (C), the power source (F) being capable of providing a supply voltage (VAL) to the load (C); a measuring device (5) operatively associated to the load (C), the measuring device (5) being capable of measuring at least one value of an electric signal of the load (SCA); a control device (4) operatively associated to the measuring device (5), the control device (4) being capable of comparing the value of the electric signal of the load (SCA) with a pre-established reference value and providing a correcting electric signal (SCO); and an actuation device (3) operatively associated to the control device (4), wherein the actuation device (3) is capable of providing an adjustment voltage (VAJ) proportional to the correcting electric signal (SCO), the adjustment voltage (VAJ) being applicable to fixed electric taps of the primary winding of the regulation transformer (2), the fixed electric taps being configured to remain immovable when there is a variation of the adjustment voltage (VAJ), the regulation transformer (2) being capable of transforming the adjustment voltage (VAJ) into a regulation voltage (VRE), the regulation voltage (VRE) being added in module and phase to the supply voltage (VAL). The present invention also refers to a method executed by the above-mentioned system.