Electronically Activated Jarring Tool for Stuck Drill String Retrieval

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Solution Overview

Problem

Drilling operations in harsh environments and deeper materials have increased costs and risks, necessitating more complex and costly downhole tools, with existing solutions failing to efficiently address tool string lodgment issues.

Innovation Solution

A downhole tool with a selectively engageable and disengageable mechanism, utilizing a release member that can be electronically controlled to prevent or allow disengagement of tool portions, enabling controlled impact to dislodge stuck tool strings, and featuring impact features to impart force to the tool string.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If downhole tools are made more complex to handle harsh environments and deeper drilling, then reliability and capability improve, but device complexity and cost increase

Engineering Contradiction:
Improvetool reliabilityVSAvoidtool complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The tool string is divided into multiple modular portions that can be independently engaged and disengaged. Each portion can be controlled separately through the release member mechanism, allowing selective deployment and retrieval of specific tool sections without affecting the entire tool string.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The release member provides dynamic control over the engagement state of tool portions, enabling real-time switching between connected and disconnected states. This dynamic capability allows the system to adapt to changing downhole conditions and operational requirements.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If a release mechanism is added to enable tool string disengagement, then ease of operation improves, but device complexity increases

Engineering Contradiction:
Improvetool retrieval easeVSAvoidrelease mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The release member is positioned to be accessible from the surface through the conveyance means, allowing operators to control engagement and disengagement without requiring complex downhole intervention systems. The mechanism serves itself by using the existing tool string tension and movement to facilitate the release action.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The release member mechanism serves multiple functions: it controls engagement of tool portions, enables selective disengagement for retrieval, and works with the existing conveyance means and tool string tension. This multi-functionality reduces the need for separate dedicated release systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If impact features are added to dislodge stuck tool strings, then productivity improves, but device complexity and risk increase

Engineering Contradiction:
Improvetool retrieval efficiencyVSAvoidimpact mechanism complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The impact features convert the harmful stuck condition into a beneficial dislodging action. By applying controlled impact forces through the engagement and disengagement of tool portions, the system uses the sticking force itself as part of the mechanism to generate the impact needed to free the tool string.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The impact mechanism operates through periodic engagement and disengagement cycles of the tool portions. Each cycle creates an impact event, and multiple cycles can be performed if needed, allowing controlled repeated impact actions without requiring continuous complex actuation.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS9476278B2Electronically activated jarring with traveling release
Publication Date: 2016.10.25 WEATHERFORD TECHNOLOGY HOLDINGS LLC
  • US9476278B2 patent drawing
  • US9476278B2 patent drawing
  • US9476278B2 patent drawing

AI summary

An impact apparatus conveyable in a tool string via conveyance means within a wellbore. The impact apparatus comprises a first portion, including a first interface coupled with a first tool string component, a first engagement feature, and a first impact feature. The impact apparatus also comprises a second portion, including a second interface coupled with a second tool string apparatus, a second engagement feature in selectable engagement with the first engagement feature, and a second impact feature positioned to impact the first impact feature in response to disengagement of the first and second engagement features and a tensile force applied across the tool string by the conveyance means. A release member positionable between first and second positions in response to a signal carried by the conveyance means prevents disengagement of the first and second engaging features when in the first position but not the second position.