Electronics Compartment Internal Channel Cooling

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Solution Overview

Problem

Existing electronics compartments face insufficient cooling due to heat generated by electric components, leading to potential damage from rising internal temperatures.

Innovation Solution

An electronics compartment design featuring internal and external air channels with inlets and outlets, along with fans, to facilitate airflow and heat transfer, utilizing protrusions and recesses to increase surface area for efficient heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If heat is conducted through the walls to the surrounding environment, then some cooling effect is achieved, but the cooling is insufficient and internal temperature rises to damaging levels

Engineering Contradiction:
Improveinternal temperatureVSAvoidcomponent safety
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The wall is segmented into multiple functional layers: an internal channel layer, a wall layer, and an external channel layer. This segmentation creates separate airflow paths for heat dissipation, allowing heated air to be systematically transported from the component space through internal channels, across the wall, and out through external channels, significantly improving cooling efficiency compared to simple conduction through a solid wall.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Air is introduced as an intermediary medium to facilitate heat transfer. Instead of relying solely on direct thermal conduction through the wall, heated air is actively circulated through internal and external channels, serving as a mobile heat carrier that efficiently transports thermal energy from the component space to the surrounding environment.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the component space is sealed off from the surrounding environment, then component protection is achieved, but heat dissipation becomes insufficient

Engineering Contradiction:
Improvecomponent protectionVSAvoidheat dissipation
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The cooling system transitions from two-dimensional wall conduction to three-dimensional volumetric airflow through internal and external channels. By creating volumetric flow paths on both sides of the wall, the system maintains the sealed protection of the component space while dramatically increasing heat dissipation capacity through dimensional expansion of the cooling architecture.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively cools electric components by transferring heated air through internal and external channels, reducing internal temperatures and preventing damage.

Implementation Method 1

an internal panel arranged in the component space along a wall of the electronics compartment for delimiting an internal channel between the wall and the internal panel, a first inlet in a vicinity of a first end of the internal channel for allowing air to enter the internal channel

Methodology Applied
Scientific EffectAirflow: Convection

Implementation Method 2

The heated air is in contact with the walls of the component space and consequently heat is conducted through the walls to the surrounding environment of the component space

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 3

An electronics compartment design featuring internal and external air channels with inlets and outlets, along with fans, to facilitate airflow and heat transfer

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS9167730B2Electronics compartment
Publication Date: 2015.10.20 ABB (SCHWEIZ) AG
  • US9167730B2 patent drawing
  • US9167730B2 patent drawing
  • US9167730B2 patent drawing

AI summary

An electronics compartment with a component space which is sealed off from a surrounding environment by walls, including an internal panel arranged in the component space along a wall of the electronics compartment for delimiting an internal channel between the wall and the internal panel. Air flowing in the internal channel can improve transfer of heat through the wall, and consequently, cools electric components in the component space.