Electrophoretic Display Assembly with Planar Microstructures

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Solution Overview

Problem

Existing display panel technologies, such as liquid crystal and electrochromic displays, face issues like optical losses, inefficient backlight usage, slow response times, and high voltage requirements, which affect their performance and efficiency.

Innovation Solution

An electrophoretic display assembly is developed, comprising an outer and inner substrate with spaced-apart electrodes and microstructures filled with electrophoretic media, allowing for controlled electric fields to manage nanoparticle interaction and optical characteristics, thereby enhancing display quality and reducing current requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If liquid crystal or electrochromic display technologies are used, then display functionality is achieved, but optical losses occur and backlight efficiency is reduced

Engineering Contradiction:
Improvebacklight efficiencyVSAvoiddisplay functionality
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent employs electrophoretic display technology which changes the optical parameters of the display medium through electric field control. The electrophoretic particles can be switched between different states (colored/bleached) by applying voltage, enabling display functionality while allowing light to pass through the transparent substrate when needed, thus improving backlight efficiency and reducing optical losses compared to traditional liquid crystal or electrochromic displays.

Inventive Principle:
Principle #35Parameter changes

2Speed

If electrochromic display technology is used, then display functionality is achieved, but response time increases and voltage requirements increase

Engineering Contradiction:
Improveresponse timeVSAvoidvoltage requirement
Core Design Contradiction:
SpeedVSPower

Solution Approach 1:

The patent replaces the electrochromic chemical reaction mechanism with an electrophoretic particle movement mechanism. Electrophoretic particles respond more quickly to electric fields and can be driven at lower voltages since they simply need to move to adjacent positions rather than undergo slow chemical transformations. This substitution achieves faster response times while reducing voltage requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of energy

If electrophoretic media is used in microstructures, then light transmission is optimized and display efficiency improves, but manufacturing complexity increases

Engineering Contradiction:
Improvelight transmission efficiencyVSAvoidmicrostructure fabrication
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent divides the electrophoretic display into discrete microstructures or microcapsules that contain electrophoretic particles. Each microstructure is independently controllable through corresponding electrode segments. This segmentation allows optimized light transmission within each microstructure while enabling modular manufacturing processes where standard techniques can be applied to create arrays of identical units, thereby managing overall device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces transparent or translucent substrates and encapsulation materials as intermediaries between the electrophoretic particles and the external environment. These intermediary layers protect the electrophoretic media while allowing light to pass through, optimizing light transmission efficiency. The intermediaries also provide structural support and define the microstructure geometry, simplifying the overall manufacturing process by separating the functions of light transmission and particle containment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves display efficiency by optimizing light transmission, reducing voltage needs, and increasing contrast and color capabilities, addressing the limitations of existing technologies.

Implementation Method 1

at least one substantially planar microstructure between the first and second electrodes, the microstructure containing an electrophoretic media

Methodology Applied
Scientific EffectElectrophoresis: Electrophoresis

Implementation Method 2

applying a frozen electrophoretic sublayer onto the initial polymer sublayer

Methodology Applied
Scientific EffectFreezing: Freezing

Data Source

PatentUS12019347B2Electrophoretic display assemblies and devices and methods of manufacture thereof
Publication Date: 2024.06.25 HALION DISPLAY INC
  • US12019347B2 patent drawing
  • US12019347B2 patent drawing
  • US12019347B2 patent drawing

AI summary

An example electrophoretic display assembly includes: an outer substrate; an inner substrate; a first electrode and a second electrode disposed between the inner substrate and the outer substrate in a spaced apart relationship; and at least one substantially planar microstructure between the first and second electrodes, the microstructure containing an electrophoretic media. For example, the planar microstructures may be parallel to or perpendicular to the outer substrate. Also provided are example methods of fabricating electrophoretic display assemblies. A plurality of electrophoretic display assemblies may be combined to form an electrophoretic display, wherein each display assembly represents a pixel of the display device. The planar microstructures may increase the display quality, including the contrast or color capabilities of electrophoretic displays.