Electroporation Current Compensation for Rising Electrode Resistance

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Solution Overview

Problem

Electroporation processes face inefficiencies due to increasing resistance between electrodes, leading to a decrease in the effective electric field and transfection efficiency over time, as the resistance increases with the number of electrical pulses, causing electrode passivation and degradation.

Innovation Solution

An apparatus and method that includes a control circuit to detect changes in resistance and induce current, actively compensating by increasing the current to maintain a defined electric field, using predictive compensation techniques such as 'all data' or 'moving window' linear projections to adjust voltage and current, ensuring consistent transfection efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If electrical pulses are applied to induce current through electrodes for generating electric field, then transfection efficiency is improved, but resistance between electrodes increases causing current decrease and electric field degradation

Engineering Contradiction:
Improvetransfection efficiencyVSAvoidelectric field stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The control circuit continuously monitors the induced current through the electrodes and compares it to a reference value. When current degradation is detected, the system automatically adjusts the voltage or pulse parameters to compensate, maintaining stable electroporation conditions throughout the batch process despite increasing electrode resistance

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes electrical parameters (voltage amplitude, pulse duration, pulse interval) based on real-time current measurements. By adjusting these parameters in response to resistance changes, the system maintains the effective electric field strength required for consistent transfection efficiency across the entire cell batch

Inventive Principle:
Principle #35Parameter changes

2Productivity

If multiple electrical pulses are applied to process entire cell batch, then productivity is improved, but electrode passivation and resistance increase cause process degradation

Engineering Contradiction:
Improvecell batch processing throughputVSAvoidelectrode condition stability
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The electroporation system transitions from static fixed-parameter pulsing to dynamic parameter adjustment. The control circuit modifies voltage and pulse characteristics in real-time based on electrode condition, allowing the system to maintain effectiveness throughout the entire cell batch processing without requiring electrode replacement or recalibration

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If fixed voltage pulses are used for electroporation, then device operation is simple, but current decreases over time due to resistance increase reducing transfection efficiency

Engineering Contradiction:
Improvepower source control simplicityVSAvoidtransfection efficiency consistency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The control circuit provides automatic feedback control by monitoring induced current and adjusting voltage accordingly. This eliminates the need for manual parameter adjustments while maintaining consistent transfection efficiency, combining operational simplicity with process reliability through automated current compensation

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The active compensation maintains the effective electric field and transfection efficiency throughout the electroporation process, improving yields and maintaining the concentration of transfected cells by adjusting voltage and current based on real-time and predicted resistance changes.

Implementation Method 1

The control circuit is configured to control the DC power source to provide a plurality of electrical pulses at a voltage to the electrodes to induce a current through the electrodes

Methodology Applied
Scientific EffectElectrical pulses:

Implementation Method 2

induce a current through the electrodes for generating an electric field between the electrodes at a defined value

Methodology Applied
Scientific EffectElectric field: Electric Field

Data Source

PatentUS12006507B2Electroporation with active compensation
Publication Date: 2024.06.11 NANTCELL INC
  • US12006507B2 patent drawing
  • US12006507B2 patent drawing
  • US12006507B2 patent drawing

AI summary

An apparatus for electroporating cells with a cargo includes electrodes defining a path for a fluid including the cells and the cargo to flow, a power source coupled across the electrodes, and a control circuit. In some examples, the control circuit is configured to detect a decrease in an induced current due to an increase in a resistance between the electrodes, and control the power source to increase the induced current to maintain an electric field between the electrodes. A future value of the resistance between the electrodes may be predicted based on previous values of the resistance. In other examples, the control circuit is configured to detect parameters of the fluid flowing between the electrodes, and control the power source to generate or stop generating electrical pulses in response to detecting the parameters. Other example apparatuses, and methods of electroporating cells with a cargo is also disclosed.