Electroreductive Cross-Coupling for Tertiary Alkyl Halides

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Solution Overview

Problem

Existing carbon-carbon bond forming reactions in synthetic organic chemistry require high energy inputs, toxic reagents, and lack wide substrate tolerance, particularly for tertiary alkyl halides and similar compounds.

Innovation Solution

An electrocatalytic process using a catalyst system comprising a transition metal, tridentate ligand, and tertiary organophosphine to couple substrates under mild conditions, facilitating carbon-carbon bond formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If metal-catalyzed carbon-carbon bond forming reactions are used, then catalytic activity is achieved, but high energy inputs and toxic reagents are required

Engineering Contradiction:
Improvecatalytic activityVSAvoidhigh energy inputs and toxic reagents
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the oxidation state parameters of the nickel catalyst during the reaction cycle, utilizing electrochemical reduction to generate active Ni(0) species from Ni(II) precursors. This parameter change enables catalytic activity under milder conditions, reducing the need for high energy inputs and toxic reagents while maintaining reliable carbon-carbon bond formation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces traditional thermal or chemical activation methods with electrochemical activation. By applying electrical potential to generate active catalytic species in situ, the method eliminates the need for high energy inputs and toxic activating reagents, substituting a cleaner energy source (electricity) for harmful chemical or thermal activation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If traditional catalytic processes are used, then substrate coupling is achieved, but substrate tolerance is limited

Engineering Contradiction:
Improvesubstrate couplingVSAvoidsubstrate tolerance
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent employs a universal nickel catalyst system with tridentate ligands that can accommodate diverse substrates including tertiary alkyl halides, primary alkyl halides, vinyl halides, and aryl halides. The electrochemical activation method and catalyst design provide multi-functional capability, enabling the same catalytic system to couple various substrate types under mild conditions, thereby achieving both high productivity and broad substrate tolerance

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If high energy inputs are used to drive reactions, then reaction efficiency is improved, but energy consumption increases

Engineering Contradiction:
Improvereaction efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent substitutes thermal energy input with electrochemical energy input. By using electricity to drive the reduction of nickel precursors and activate substrates, the method achieves high reaction efficiency under mild thermal conditions, significantly reducing overall energy consumption compared to traditional high-temperature or high-energy-input catalytic processes

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The electrochemical system enables self-service activation where the catalyst and substrates are activated in situ by controlled potential application. The electrons provided by the electrochemical cell directly reduce Ni(II) to active Ni(0) species and activate alkyl halides without requiring external high energy inputs, achieving efficient reactions with minimal energy consumption

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the coupling of previously difficult substrates like tertiary alkyl halides with improved efficiency and substrate tolerance, reducing the need for toxic reagents and high energy inputs.

Implementation Method 1

electrocatalytic process enables the coupling of substrates previously difficult and/or impossible to couple under electroreductive conditions

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Implementation Method 2

catalyst system comprising a transition metal, tridentate ligand, and tertiary organophosphine to couple substrates

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS12351924B2Electroreductive cross coupling
Publication Date: 2025.07.08 OHIO STATE INNOVATION FOUND
  • US12351924B2 patent drawing
  • US12351924B2 patent drawing
  • US12351924B2 patent drawing

AI summary

Disclosed herein are systems and methods for the electrochemical reductive cross-coupling of sp2 and sp3 hybridized carbon atoms. The methods proceed under mild conditions and have a wide substrate tolerance.