Electrostatic Atomizer Valve Core for Spray Adhesion
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Solution Overview
Problem
Conventional atomizers produce uneven sprays that do not adhere well to objects and are inefficient in their use of water and medicinal solutions, leading to suboptimal performance.
Innovation Solution
An electrostatic generation device for an atomizer that includes a guide tube with a movable conductive valve core, which directs water away from a fan and charges the liquid with an electrostatic charge, improving spray adhesion and efficiency by using a fan to increase air pressure within the water tank and spraying electrostatically charged mist particles.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If a movable plug is used to adjust the gap size between the plug and the air outlet of the guide tube, then the spray output can be controlled, but the spray becomes uneven and does not adhere well to the sprayed objects
Solution Approach 1:
The patent replaces the mechanical plug-based flow control system with an electrostatic generation system. Instead of using a movable plug to adjust gap size mechanically, the invention uses a conductive valve core connected to a high voltage lead to generate electrostatic charges that improve spray adhesion without compromising uniformity.
Solution Approach 2:
The patent changes the physical-chemical parameters of the spray by introducing electrostatic charges. The conductive valve core generates high voltage electrostatic fields that alter the electrical properties of the liquid spray, enabling better adhesion to sprayed objects while maintaining uniform distribution through the guide tube structure.
2Productivity
If conventional spraying method is used with a movable plug to adjust gap size, then spray output can be controlled, but water and medicinal solution are consumed in large amounts leading to low spraying efficiency
Solution Approach 1:
The patent replaces the mechanical plug-based flow control system with an electrostatic generation system. Instead of using a movable plug to adjust gap size mechanically, the invention uses a conductive valve core connected to a high voltage lead to generate electrostatic charges that improve spray adhesion without compromising uniformity.
Solution Approach 2:
The patent changes the physical-chemical parameters of the spray by introducing electrostatic charges. The conductive valve core generates high voltage electrostatic fields that alter the electrical properties of the liquid spray, enabling better adhesion to sprayed objects while maintaining uniform distribution through the guide tube structure.
3Ease of operation
If liquid is sprayed through a gap between a movable plug and air outlet, then spray output can be adjusted, but the spray effect is less than ideal
Solution Approach 1:
The patent replaces the mechanical plug-based flow control system with an electrostatic generation system. Instead of using a movable plug to adjust gap size mechanically, the invention uses a conductive valve core connected to a high voltage lead to generate electrostatic charges that improve spray adhesion without compromising uniformity.
Solution Approach 2:
The patent changes the physical-chemical parameters of the spray by introducing electrostatic charges. The conductive valve core generates high voltage electrostatic fields that alter the electrical properties of the liquid spray, enabling better adhesion to sprayed objects while maintaining uniform distribution through the guide tube structure.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The electrostatic generation device enhances spray adherence and efficiency by producing electrostatically charged mist particles that can easily adhere to objects, resulting in improved spraying performance and reduced water consumption.
Implementation Method 1
The end of the conductive valve core away from the air outlet of the guide tube is connected to a high voltage lead that is electrically connected to the power supply
Implementation Method 2
producing electrostatically charged mist particles that can easily adhere to objects
Data Source
AI summary
An electrostatic generation device for an atomizer solves the problem of poor spraying effect of the atomizer. When the electrostatic generation device is used, the fan blows air through the water outlet pipe, and part of the airflow passes through the pressure tube into the water tank, continuously increasing the air pressure inside the water tank. The greater pressure forces the liquid inside the water tank into the inlet pipe and along the inlet pipe into the guide tube, spraying out from the guide tube in the direction away from the fan through the water outlet pipe. The liquid is electrified by the charged metal valve core, and the electrostatically charged liquid is sprayed out through the air outlet, forming electrostatically charged atomized particles. The spray can easily adhere to the object being sprayed, resulting in a higher spraying efficiency.