Electrostatic Chuck Outer-Area Abnormality Detection Layout

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Solution Overview

Problem

Existing electrostatic chucks can suffer from abnormalities in the outer area that go undetected, leading to potential damage to the adsorption object during manufacturing processes.

Innovation Solution

Incorporation of a detection pattern with detection lines in the outer area of the electrostatic chuck to detect abnormalities, allowing for immediate detection and prevention of damage to the adsorption object.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If no detection pattern is provided in the outer area, then the device structure remains simple, but abnormalities in the outer area cannot be detected leading to potential damage to the adsorption object

Engineering Contradiction:
Improveabnormality detection capabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The detection pattern in the outer area serves multiple functions: it detects abnormalities in the outer area, verifies the integrity of the electrode pattern, and prevents damage to the adsorption object. This multi-functional approach improves reliability without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The detection pattern is configured in advance in the outer area to detect potential abnormalities before they can damage the adsorption object. This preliminary detection mechanism allows for early intervention and prevents harmful effects.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If the detection line is integrally formed with the electrode, then manufacturing precision is improved, but the difficulty of detecting and measuring abnormalities increases

Engineering Contradiction:
Improveintegration precisionVSAvoidabnormality detection difficulty
Core Design Contradiction:
Manufacturing precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The detection line acts as an intermediary element that is integrally formed with the electrode pattern but serves a distinct detection function. This integral formation ensures manufacturing precision while the separate detection function maintains detectability of abnormalities.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the detection of abnormalities in the outer area, preventing damage to the adsorption object by stopping the process until the issue is resolved.

Implementation Method 1

a force that attracts an object, that is, an electrostatic force, is formed by an electric potential charged to an electrode provided therein and the object to be adsorbed

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Data Source

PatentUS12463561B2Electrostatic chuck
Publication Date: 2025.11.04 SAMSUNG DISPLAY CO LTD
  • US12463561B2 patent drawing
  • US12463561B2 patent drawing
  • US12463561B2 patent drawing

AI summary

An embodiment provides an electrostatic chuck including: an adsorption area in which an electrode pattern is disposed and to which an object is adsorbed; an outer area around the adsorption area; and a detection pattern disposed in the outer area and surrounding at least a portion of the adsorption area.