Electrostatic Chuck Polarity Switching for Edge Ring Attraction

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Solution Overview

Problem

The decrease in attraction force of the edge ring due to charge migration during plasma treatment in plasma processing apparatuses, which requires optimization of voltage polarity switching timing and cycle, necessitating significant man-hours.

Innovation Solution

Applying voltages to electrodes in the substrate support with reversed polarities for each process cycle to maintain the attraction force of the edge ring, using a controller to manage voltage polarity changes based on process cycles or wafer exchanges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If voltage polarity is switched periodically during plasma treatment, then charge migration is suppressed and attraction force is maintained, but optimization of switching timing and cycle requires significant man-hours

Engineering Contradiction:
Improveattraction force stabilityVSAvoidoptimization time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies periodic voltage polarity switching to the electrode in the substrate support during plasma treatment. By alternating the voltage polarity at regular intervals, the patent prevents charge accumulation and migration that would otherwise occur with continuous single-polarity voltage application, thereby maintaining stable attraction force on the edge ring throughout the plasma processing cycle.

Inventive Principle:
Principle #19Periodic action

2Force

If voltage is applied to electrode to attract edge ring, then attraction force is generated, but charge migration occurs and attraction force decreases

Engineering Contradiction:
Improveattraction forceVSAvoidcharge distribution
Core Design Contradiction:
ForceVSStability of the object's composition

Solution Approach 1:

The patent inverts the voltage polarity applied to the electrode periodically during plasma treatment. Instead of maintaining a constant positive or negative voltage, the system switches between positive and negative polarities. This inversion approach counteracts charge migration by periodically reversing the electric field direction, preventing charge accumulation that would otherwise reduce attraction force over time.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Maintains the attraction force of the edge ring, reducing heat transfer gas leakage and maintaining plasma treatment efficiency by canceling charge migration, thus stabilizing processing characteristics.

Implementation Method 1

an electrode is disposed in a substrate support, on which a focus ring is placed, to face the focus ring, and a voltage is applied to the electrode while periodically switching the polarity of the voltage during plasma treatment

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Data Source

PatentUS12444583B2Electrostatic attraction method and plasma processing apparatus
Publication Date: 2025.10.14 TOKYO ELECTRON LTD
  • US12444583B2 patent drawing
  • US12444583B2 patent drawing
  • US12444583B2 patent drawing

AI summary

An electrostatic attraction method is provided. In the electrostatic attraction method, voltages are applied to one or more electrodes disposed in a substrate support while reversing the polarities of the voltages for each process cycle for plasma treatment. The one or more electrodes are disposed in the substrate support at at least a position corresponding to a ring member placed on the substrate support to surround a substrate serving as a plasma treatment target placed on the substrate support.