Electrostatic Energy Harvester Asynchronous Switching Control

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Solution Overview

Problem

Conventional electrostatic energy harvesters face inefficiencies in converting mechanical vibrational energy into electrical energy, requiring multiple devices to power low-energy components due to high current leakage, complex control circuitry, and limited energy harvesting windows, with dual variable capacitors adding complexity and energy losses.

Innovation Solution

An electrostatic energy harvester design that utilizes a battery or capacitor for energy storage, dual variable capacitors connected through a high node and grounding switches, and a switching control module to alternate energy investments and harvesting, reducing energy losses by retaining remnant energy and simplifying control circuitry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If synchronous electrical energy transfer stages are used, then electrical energy can be transferred efficiently, but high current leakage and complex control circuitry occur

Engineering Contradiction:
Improvecurrent leakageVSAvoidcontrol circuitry
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the synchronous control circuitry from the energy transfer stage, replacing it with an asynchronous operation mode that achieves energy transfer without the complex timing control and high current leakage associated with synchronous stages

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using synchronous control to manage energy transfer, the patent inverts the approach by using asynchronous operation where energy transfer occurs naturally through the vibration cycle without active control, thereby eliminating the source of current leakage and control complexity

Inventive Principle:
Principle #13The other way round (Inversion)

2Device complexity

If asynchronous electrical energy transfer stages are used, then control circuitry is simplified, but two batteries are required and energy harvesting window is limited

Engineering Contradiction:
Improvecontrol circuitryVSAvoidbatteries
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The patent merges the energy storage function into a single battery by implementing a circuit architecture where the single battery can serve both energy storage roles through strategic capacitor switching, eliminating the need for two separate batteries while maintaining asynchronous operation benefits

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single battery is designed to perform multiple functions by combining with the capacitor bank, where the battery serves as both the primary energy source and works in conjunction with capacitors to extend the energy harvesting window, providing universal energy supply for different operational phases

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If dual variable capacitors are used to double energy harvested, then energy harvesting efficiency increases, but switching control module complexity and energy losses increase

Engineering Contradiction:
Improveenergy harvested per vibration cycleVSAvoidswitching control module
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements periodic switching of the dual variable capacitors synchronized with the vibration cycle, where capacitors are switched between charging and discharging phases at optimal points in the vibration period, enabling doubled energy harvest while using a simplified control module that only needs to track vibration phase rather than complex timing

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The dual variable capacitors are designed to automatically charge and discharge based on the vibration-induced potential differences, with the system self-regulating the energy transfer between capacitors and the battery without requiring complex external control, thereby reducing control module complexity while maintaining high energy harvest

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables efficient electrical energy harvesting with reduced energy losses and complexity, allowing for twice the energy to be harvested per vibration cycle while minimizing the need for complex control circuitry and dual batteries.

Implementation Method 1

Electrostatic energy harvesters are used to convert mechanical vibrational energy into electrical energy

Methodology Applied
Scientific EffectElectrostatic energy conversion: Electrostatic Induction

Implementation Method 2

the first variable capacitor is initially active. First, an initial electrical energy investment (i.e., a pre-charge) is provided from the electrical energy storage component to the high node (and hence to the first variable capacitor). External vibrations induce oscillations of the high node oscillating mass, resulting in capacitance of the first variable capacitor alternating between increasing and decreasing

Methodology Applied
Scientific EffectCapacitance variation: Capacitance

Data Source

PatentUS11437931B2Electrostatic energy harvester
Publication Date: 2022.09.06 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES LLC
  • US11437931B2 patent drawing
  • US11437931B2 patent drawing
  • US11437931B2 patent drawing

AI summary

An electrostatic energy harvester broadly comprises an electrical energy storage component, an electrical energy transfer stage, first and second variable capacitors, and a switching control module. The electrical energy transfer stage includes diode-connected transistors and dictates electrical energy transfer between the electrical energy storage component and the variable capacitors. The switching control module timely switches between the first and second variable capacitors according to a state machine. Subsequent electrical energy investments from the electrical energy storage component are less than an initial electrical energy investment due to remnant electrical energy remaining at the previously active one of the first and second variable capacitors from previous electrical energy harvesting.