Electrostatic Motor Vacuum Insulator Segmentation

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Solution Overview

Problem

Conventional electrostatic motors fail to generate a strong electric field in a vacuum due to dielectric breakdown, creeping discharge, and spark discharge, limiting their driving force and practical application, especially in vacuum environments and strong magnetic fields.

Innovation Solution

The electrostatic motor design includes a vacuum container with disc-shaped stator and rotor, featuring insulatively supported electrodes with creepage distances and alternating arrangements to prevent dielectric breakdown, using nonmagnetic materials and inorganic insulators to generate high electric fields, and applying voltages of different polarities to achieve sufficient driving force.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If electrodes are closely spaced on an insulator to increase electric field strength, then driving force is improved, but dielectric breakdown and creeping discharge occur

Engineering Contradiction:
Improvedriving forceVSAvoiddielectric breakdown resistance
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The insulator surface is segmented into multiple regions by forming grooves that divide the surface into separate paths. This segmentation prevents continuous discharge paths (creeping discharge) across the insulator surface while maintaining the necessary electric field strength between closely spaced electrodes, thereby resolving the contradiction between driving force and dielectric breakdown resistance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Grooves are introduced as intermediary structures on the insulator surface between the electrodes. These grooves act as discharge barriers that interrupt potential discharge paths without interfering with the electric field generation between electrodes, allowing both high electric field strength and protection against dielectric breakdown to coexist

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If a large number of electrode pairs are placed on an insulator to increase electric field, then driving force is improved, but spark discharge and dielectric breakdown increase

Engineering Contradiction:
Improvedriving forceVSAvoidspark discharge
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The insulator surface is divided into multiple isolated regions by grooves, creating separate discharge zones. This segmentation prevents spark discharge from propagating across the entire insulator surface, allowing multiple electrode pairs to be placed closely without increasing overall discharge risk, thus maintaining high driving force while reducing spark discharge harm

Inventive Principle:
Principle #1Segmentation

3Power

If conventional electromagnetic motors are used in vacuum, then driving force is achieved, but gas is produced breaking the vacuum

Engineering Contradiction:
Improvedriving forceVSAvoidvacuum integrity
Core Design Contradiction:
PowerVSLoss of substance

Solution Approach 1:

The patent replaces the electromagnetic motor system with an electrostatic motor system that operates in vacuum. By using electrostatic force between electrodes instead of electromagnetic induction, the motor achieves driving force without requiring coils that would generate gas, thus maintaining vacuum integrity while providing necessary propulsion

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Weight of moving object

If conventional electrostatic motors operate in vacuum, then lightweight design is achieved, but insufficient driving force is produced due to dielectric breakdown

Engineering Contradiction:
Improvemotor weightVSAvoiddriving force
Core Design Contradiction:
Weight of moving objectVSPower

Solution Approach 1:

The grooves on the insulator surface segment the electric field distribution and prevent dielectric breakdown by creating discrete discharge zones. This allows the motor to operate at higher voltages and generate sufficient driving force in vacuum without the weight penalty of electromagnetic components, resolving the contradiction between lightweight design and driving force

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively prevents dielectric breakdown and generates a strong electric field, achieving driving force comparable to electromagnetic motors while being lightweight and suitable for clean vacuum environments, such as semiconductor manufacturing, with improved efficiency and reduced windage loss.

Implementation Method 1

the first electrode support and the second electrode support are insulatively supported by a first insulator to provide a creepage distance between the first and second electrode supports

Methodology Applied
Scientific EffectCreepage distance: Dielectric

Implementation Method 2

an electrostatic motor that rotationally drives by generating a high electric field in a vacuum

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Implementation Method 3

a vacuum container or a container containing insulation gas, the container having a main body

Methodology Applied
Scientific EffectVacuum: Vacuum

Data Source

PatentEP2040366B1Electrostatic motor
Publication Date: 2017.11.08 SHINSEI CO LTD
  • EP2040366B1 patent drawingFigure 1~2
  • EP2040366B1 patent drawingFigure 3~4
  • EP2040366B1 patent drawingFigure 5(A)~7

AI summary

Provided is an electrostatic motor, in which a disc-shaped stator (S) and a disc-shaped rotor (R) are opposed to each other in a vacuum container (11). In the stator (S), first electrodes (34A) and second electrodes (34B), which are attached to electrode supports (31, 32), respectively, and which are electrically insulated from each other by an insulator (33), are arranged alternately in the circumferential direction. In the rotor (R), first electrodes (44A) and second electrodes (44B), which are attached to electrode supports (41, 42), respectively, and which are electrically insulated from each other by an insulator (43), are arranged alternately in the circumferential direction. The first electrodes (34A) and the second electrodes (34B) on the side of the stator (S) are arranged at a spacing of two or more rows at a predetermined distance from the center of a rotating shaft (1). The first electrodes (44A) and the second electrodes (44B) on the side of the rotor (R) are arranged at a predetermined distance from the center of the rotating shaft (1) and at an intermediate position between the rows of the first electrodes (34A) and the second electrodes (34B) on the side of the stator (S). As a result, the electrostatic motor can establish a high electric field in the vacuum so that it can rotationally drive with a sufficient driving force.