Air conditioner and air purifier including electrostatic precipitator

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Solution Overview

Problem

Existing air conditioners and air purifiers face challenges in efficiently removing airborne particulate matter, particularly PM2.5, due to limitations in electrostatic precipitator design, which often result in spark discharge and inefficiencies in ion generation and collection, leading to increased device thickness and cost.

Innovation Solution

An integrated electrostatic precipitator design where charging and dust collection structures are integrated on the same plane, utilizing conductive and non-conductive members, with discharge and collection electrodes arranged parallel to airflow, ensuring stable ion generation and collection without spark discharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If discharge electrodes and collection electrodes are arranged in a conventional configuration, then dust collection function is provided, but spark discharge occurs and device thickness increases

Engineering Contradiction:
Improvedischarge stabilityVSAvoiddevice thickness
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent merges the charging region and dust collecting region into a single integrated structure where discharge electrodes and collection electrodes are arranged on the same plane. This integration eliminates the need for separate charging and collecting sections, reducing overall device thickness while maintaining reliable discharge operation through optimized electrode spacing and configuration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from a conventional three-dimensional stacked electrode arrangement to a two-dimensional planar configuration. By arranging all electrodes (discharge and collection) on the same plane perpendicular to airflow, the design reduces the third dimension (device thickness) while maintaining effective electrostatic precipitation through optimized in-plane electrode positioning.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If conventional electrostatic precipitator design is used, then dust collection is achieved, but manufacturing cost increases

Engineering Contradiction:
Improvedust collection efficiencyVSAvoidmanufacturing cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The integrated electrode structure combines multiple functions (charging and dust collection) into a single assembly, reducing the total number of components that need to be manufactured and assembled. This merger simplifies the manufacturing process and reduces costs while maintaining dust collection efficiency through the optimized electrode configuration on the same plane.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electrode assembly serves multiple functions simultaneously: discharge electrodes generate ions for charging particles, while collection electrodes on the same plane capture charged particles. This multi-functionality within a single integrated structure eliminates the need for separate charging and collecting components, reducing manufacturing complexity and cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Length of stationary object

If integrated electrode design is used, then device thickness is reduced, but electrode arrangement complexity increases

Engineering Contradiction:
Improvedevice thicknessVSAvoidelectrode arrangement complexity
Core Design Contradiction:
Length of stationary objectVSDevice complexity

Solution Approach 1:

The patent employs asymmetric electrode arrangement where discharge electrodes and collection electrodes are positioned at specific non-uniform intervals on the same plane. This asymmetric configuration optimizes the electric field distribution for effective particle charging and collection while maintaining a compact thickness, and the regular alternating pattern actually simplifies manufacturing compared to complex symmetric designs.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The electrode arrangement features local optimization where specific electrode spacing and positioning are tailored to create optimal electric field conditions in different regions of the airflow path. This local quality approach ensures effective dust collection throughout the device while maintaining overall structural simplicity and reduced thickness.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integrated design achieves efficient PM2.5 removal with reduced device thickness and cost, enhancing airflow stability and collection efficiency while maintaining a stable discharge process.

Implementation Method 1

a plurality of discharge electrodes and a plurality of ground electrodes alternately arranged, and a plurality of collection electrodes and a plurality of high-voltage electrodes alternately arranged, which are integrated on the same plane

Methodology Applied
Scientific EffectCorona discharge: Corona Discharge

Implementation Method 2

configured to collect the airborne particulate matter charged by the generated ions by using Coulomb force

Methodology Applied
Scientific EffectCoulomb force: Coulomb's Law

Data Source

PatentUS20250271159A1Air conditioner and air purifier including electrostatic precipitator
Publication Date: 2025.08.28 SAMSUNG ELECTRONICS CO LTD
  • US20250271159A1 patent drawing
  • US20250271159A1 patent drawing
  • US20250271159A1 patent drawing

AI summary

An air conditioner having an electrostatic precipitator including a plurality of charging electrodes to generate ions by corona, the charging electrodes including one or more ground electrodes and one or more discharge electrodes, and a plurality of dust collection electrodes configured to collect airborne particulate matter charged by the generated ions by using Coulomb force, the dust collection electrodes including one or more collection electrodes and one or more high-voltage electrodes. The one or more discharge electrodes, the one or more ground electrodes, the one or more high-voltage electrodes, and the one or more collection electrodes are arranged on a same plane so that spaces therebetween extend in a direction parallel to an airflow direction through the air conditioner, and the one or more high-voltage electrodes and the one or more collection electrodes each include a conductive member, and a non-conductive member formed on the conductive member.