Electrostatic Speaker Protrusion Design for Discharge Reduction

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Solution Overview

Problem

Electrostatic speakers face issues with discharge and leakage between the electrode and oscillator due to thin gaps, which can lead to noise and deterioration in sound reproduction, especially when used in applications requiring low cost and thin, foldable designs.

Innovation Solution

The design incorporates a first and second sheet-like electrode with protrusions on one face and a flexible oscillator, where the protrusions on the electrode faces are oriented away from the oscillator, reducing discharge and leakage without the need for insulation treatments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high voltage is applied between the oscillator and electrode to generate large sound volume, then sound reproduction performance is improved, but discharge and leakage occur between the oscillator and electrode

Engineering Contradiction:
Improvesound reproduction performanceVSAvoiddischarge and leakage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

An insulating spacer is introduced as an intermediary component between the oscillator and electrode. This spacer prevents direct contact and discharge while maintaining the necessary electrical field for sound generation. The insulating property of the spacer acts as a mediator that allows high voltage operation without harmful discharge effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent uses a simple insulating spacer made from inexpensive materials rather than implementing complex insulation treatments on the electrode surface. This cost-effective approach provides sufficient protection against discharge without significantly increasing manufacturing cost, adopting the principle of using simple, inexpensive protective elements.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Adaptability or versatility

If the thickness of the electrostatic speaker is reduced for foldable designs, then adaptability is improved, but discharge and leakage become more likely between electrode and oscillator

Engineering Contradiction:
Improvefoldable design capabilityVSAvoiddischarge and leakage
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The insulating spacer serves as a mediator that maintains adequate insulation distance even when the overall speaker thickness is reduced. By placing the spacer between the oscillator and electrode, the design achieves thin-profile foldable structures without compromising electrical insulation, thus preventing discharge and leakage in compact configurations.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If insulation treatment is applied to the electrode surface to prevent discharge, then reliability is improved, but manufacturing cost increases

Engineering Contradiction:
Improvedischarge preventionVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Instead of treating the electrode surface with expensive insulating coatings, the patent introduces a separate insulating spacer as a mediator. This approach is simpler and more cost-effective, as the spacer can be manufactured from standard insulating materials and assembled with the other components, avoiding complex surface treatment processes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The insulating spacer is implemented as a simple, inexpensive component rather than applying costly insulation treatments to the electrode. This cost-effective strategy provides adequate discharge protection without significantly increasing manufacturing cost, using basic insulating materials in a straightforward assembly.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces discharge and leakage between the electrodes, maintaining low production costs and enhancing sound reproduction quality by minimizing noise interference.

Implementation Method 1

a drive force corresponding to the drive signal is generated between the oscillator and the electrode in accordance with Coulomb's law, and the oscillator oscillating between the two electrodes by virtue of the drive force generates sound pressure

Methodology Applied
Scientific EffectCoulomb's law: Coulomb's Law

Data Source

PatentUS9204224B2Electrostatic speaker
Publication Date: 2015.12.01 YAMAHA CORP
  • US9204224B2 patent drawing
  • US9204224B2 patent drawing
  • US9204224B2 patent drawing

AI summary

An electrostatic speaker includes: a first electrode formed of a sheet-like member, having a first face including a protrusion and a second face opposite the first face, and having conductivity and flexibility; a second electrode formed of a sheet-like member, disposed so as to be opposed to the second face, and having conductivity and flexibility; and an oscillator formed of a flexible sheet-like member, and disposed between the first electrode and the second electrode, at least one face of which has conductivity.