Electrostatic Toner Image for Sheet Adhesion

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Solution Overview

Problem

Current image forming technologies lack the ability to effectively impart an electrostatic attraction function to print sheets, limiting their reuse and functionality, especially in applications requiring static electricity-based adhesion to surfaces.

Innovation Solution

An image forming apparatus that includes an acquiring unit for rendering information, a first image forming unit for forming images on a sheet, and a second image forming unit for creating an electrostatic attraction toner image, which allows the sheet to be attracted to an object surface using static electricity, with user-selectable modes for enhancing and imparting electrostatic attraction functions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional image forming technology is used, then images can be formed on sheets, but the sheets cannot be attracted to surfaces using static electricity

Engineering Contradiction:
Improveelectrostatic attraction functionVSAvoidadhesion capability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies parameter changes by modifying the physical-chemical properties of the sheet surface through toner application. The toner contains electrostatic charge and forms a layer on the sheet that enables electrostatic attraction to surfaces, fundamentally changing the electrical parameters of the sheet material.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite materials by combining the sheet material with toner particles that possess electrostatic properties. The toner acts as a functional coating layer that imparts electrostatic attraction capability to the otherwise non-conductive sheet, creating a composite structure with enhanced functionality.

Inventive Principle:
Principle #40Composite materials

2Productivity

If sheets are used once and discarded, then simplicity is maintained, but resource waste occurs and reuse functionality is lost

Engineering Contradiction:
Improvesheet reuse capabilityVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements discarding and recovering by enabling the sheet to be reused through electrostatic attraction. Instead of discarding sheets after single use, the electrostatically charged toner layer allows sheets to be adhered to surfaces for repeated use, and the charge can be refreshed or maintained over multiple cycles.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The sheet with electrostatic toner coating serves itself by maintaining electrostatic charge that enables automatic adhesion to surfaces without additional mechanisms. The electrostatic property inherently provides the attraction function, eliminating the need for external adhesives or complex fixing systems.

Inventive Principle:
Principle #25Self-service

3Reliability

If electrostatic attraction function is added to sheets, then adhesion to surfaces is enabled, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveadhesion strengthVSAvoidmanufacturing simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges the image forming process with the electrostatic function imparting process. The same toner application mechanism that creates the visible image also imparts the electrostatic attraction function, combining two functions into a single manufacturing step rather than requiring separate processes.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The toner serves multiple functions simultaneously: it creates the visible image pattern and imparts the electrostatic attraction property to the sheet. This multi-functionality eliminates the need for separate functional coatings or additional manufacturing steps, simplifying the overall process despite adding functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus enables sheets to be effectively attracted to surfaces, enhancing their reuse and functionality by maintaining electrostatic attraction properties, as demonstrated by experiment results showing improved adhesion and retention of electrostatic charge over time.

Implementation Method 1

a second image forming unit that forms an electrostatic attraction toner image on the sheet material, the electrostatic attraction toner image being for imparting an electrostatic attraction function to the sheet material, the electrostatic attraction function allowing the sheet material to be attracted to an object surface by using static electricity

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Data Source

PatentUS10073395B2Image forming apparatus and print sheet
Publication Date: 2018.09.11 FUJIFILM BUSINESS INNOVATION CORP
  • US10073395B2 patent drawing
  • US10073395B2 patent drawing
  • US10073395B2 patent drawing

AI summary

An image forming apparatus includes an acquiring unit that acquires rendering information including one or both of a text and an illustration; a first image forming unit that forms an image on a sheet material based on the rendering information that has been acquired; and a second image forming unit that forms an electrostatic attraction toner image on the sheet material, the electrostatic attraction toner image being for imparting an electrostatic attraction function to the sheet material, the electrostatic attraction function allowing the sheet material to be attracted to an object surface by using static electricity.